Hazelett Strip-casting Corporation

John E Pennucci

Douglas Hamilton

Valery G Kagan

R William Hazelett

Charles D Dykes

Jerome B Allyn

Norman J Bergeron

Wojtek S Szczypiorski

Dean A Boozan

S Richard Hazelett

Casey J Davis

Thomas S Graham

George Desorcie

Douglas A Hamilton

A continuous casting apparatus includes a first belt carried by a first upstream pulley and a first downstream pulley, a second belt carried by a second upstream pulley and a second downstream pulley, and a mold region defined by a first mold support section arranged behind the first belt and a second mold support section arranged behind the second belt. The first mold support section supports the first belt and defines a shape of the first belt in the mold region and the second mold support section supports the second belt and defines a shape of the second belt in the mold region. At least one of the first mold support section and the second mold support section includes a transition portion and a generally planar portion downstream from the transition portion. The transition portion has a variable radius configured to receive molten metal from a metal feeding device.

System and method for continuous casting

Electrostatic application of a dusting of dry, electrostatically adherable, thermally insulative powder particles over a workface of a continuous metal-casting machine in which the mold surface or surfaces which provide the workface or workfaces revolve in a generally oval course. A dry dusting of protective powdery refractory material is applied to the workface after being entrained in an air stream and electrostatically charged by suitable electrostatic apparatus. The workface to be dusted is electrically grounded for attracting the charged powder particles for adhering them to the workface. The resultant coating formed by the dusting so deposited is remarkably uniform over a substantial area of the workface, a phenomenon explainable by mutual electrostatic repulsion of the dry powder particles being deposited. Continuously re-applied dusting over the workface during a continuous cast provides an immediately useful repair or replacement of dusting powder lost from the coating on the workface of a revolving mold surface during casting. The dusting may be removed at will by means of an air knife.

Method and apparatus for continuous casting of metal

Electrostatic application of a dusting of dry, self-adhering, thermally and electrically insulative powder particles over a work face of an endless, thin, flexible, water-cooled, metallic casting belt advantageous for use in a continuous metal-casting machine. A dry dusting of protective powdery refractory substance is applied to the belt after being rendered airborne and electrostatically charged by various embodiments of suitable electrostatic apparatus. The casting belt to be dusted is electrically grounded for attracting the charged powder particles for adhering them to the casting belt. The dusting so deposited is remarkably uniform over a substantial area, a phenomenon explainable by mutual electrostatic repulsion of the dry powder particles being deposited. Continuously re-applied dusting over the work face of an endless casting belt during a cast provides an immediately useful repair of lost dusting powder. The dusting may be removed at will by means of an air knife. Certain powders that are effectively soft afford high thermal insulativity for the metallic casting belt, and desirably they cause only minimal interference with further mechanical processing of a cast metallic product into which they might inadvertently become entrained.

Electrostatic application of insulative refractory dust or powder to

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Colchester, VT, United States of America

John E Pennucci