Fki Logistex, Inc.

Intelligrated Systems, Inc.

John D Moore

Brian D Hysell

Sortation conveyor apparatus and methods for selectively diverting articles from a primary conveying surface onto branch lines are provided. In one embodiment, a method comprises assigning memory cells to first and second articles based upon the location of the articles along the primary conveyor, and determining if the second article is to be diverted to the same location as the first article, and if so, assigning the trailing cell assigned to the trailing end of the first article to other than the first article.

Sortation conveyor apparatus and methods

Embodiments are directed to conveyor systems and methods which can accommodate negative gap between articles (e.g., cartons, packages, products, etc.) conveyed upon a sortation conveyor. Negative gap is attained by placing articles side-by-side upon a conveyor (as opposed to single file) so that the trailing edge of a leading article can lag behind the leading edge of a trailing article in the movement direction. In one embodiment, a conveyor system comprises a main conveying line providing a conveying surface configured to carry articles, a plurality of pusher elements associated with the main conveying line, a controller configured to assign pusher elements to articles being conveyed and to determine whether two articles received can be placed next to one or more of the same pusher elements in an overlapping relationship, can be placed to receive contact from immediately adjacent pusher elements, or should be spaced by one or more pusher elements.

Conveyor systems and methods

Sortation conveyor apparatus and methods for selectively diverting articles from a primary conveying surface onto branch lines are provided. In one embodiment, the apparatus comprises a control system for selectively operating activating elements. The control system is configured to assign two or more pusher elements to each article to be diverted, and to ensure proper diversion of articles when adjacent articles are spaced apart on the primary conveying surface by a distance which is less than the width of an individual pusher element. In one embodiment, diversion is provided by a single activating mechanism for a plurality of pusher elements per branch destination, and by rotating the article during the initial diverting movement and contact with the pusher elements. In one embodiment, a method comprises assigning memory cells to first and second articles based upon the location of the articles along the primary conveyor, and determining if the second article is to be diverted to the same location as the first article, and if so, assigning the trailing cell assigned to the trailing end of the first article to other than the first article.

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Batavia, OH, United States of America

John D Moore