Rolls-royce Corporation

John D Lehane

Neil John D'Souza

Kevin Goodwin

Martin R Perry

A method of manufacturing a component includes forming a mould assembly including an initial mould unit, providing a seed crystal including a primary growth direction, determining an optimal angular orientation of the unit, rotating the unit to dispose the unit's optimal angular orientation, encasing the unit in a refractory material, and forming a refractory mould unit having a component mould including a mould wall defining a mould cavity, and a seed holder. In the optimal angular orientation, the seed crystal's primary growth direction is angled away from the wall, thereby forming a converging disposition with the wall in a of the wall's first region facing the central sprue and a diverging disposition with the wall in the wall's second region facing a mould heater. The method includes receiving the seed crystal within the seed holder and filling the mould cavity with molten castable material to form the component.

Growing community of inventors

Derby, United Kingdom

John D Lehane