Ford Global Technolgoies, LLC

John Cornell

Mark Michael Madin

Joy Hines Forsmark

Fabian Gadau

Joseph Norman Ulrey

Gregory McConville

William Charles Ruona

Mark Meinhart

Joseph F Basmaji

Rick L Williams

Thomas Polley

Jason J Powell

Lloyd E Stanley

Wolfram Buschhaus

Richard Karl Werth

A method of forming a part includes metal binder jet printing a first green component with a first attachment interface, de-powdering the first green component, assembling the first green component with a second component comprising a second attachment interface and forming an assembly such that the first attachment interface and the second attachment interface are adjacent to each other. The assembly is sintered such that volumetric shrinkage of at least the first green component creates a compressive force across the first attachment interface and the second attachment interface, and the compressive force across the first attachment interface and the second attachment interface and heat from the sintering results in a metallurgical bond across the first attachment interface and the second attachment interface such that a monolithic part is formed.

Method for manufacturing binder jet parts

Gear devices and methods for operating gear devices are provided. In one example, a gear device is provided that comprises structures designed to attenuate targeted vibrations occurring during rotation of the gear device. The structures includes radially aligned struts extending between an inner carrier and an outer carrier, a plurality of openings arranged between the struts, and/or resonators extending between sequential struts.

Gear device and method for operation of a gear device

Methods and systems are provided for implementing fluid injection through a cylinder valve seat. The engine system may include a cylinder valve with a valve head mating with a valve seat when the valve is closed. The valve seat includes an injection orifice blocked by the valve head when the cylinder valve is closed and unblocked when the cylinder valve is opened.

System and method for valve seat injection

Systems and methods are provided for an engine system having a split exhaust system. In one example, a system may include an engine having a plurality of cylinders, each of the plurality of cylinders including first and second exhaust ports, the first and second exhaust ports arranged in a non-alternating pattern across the plurality of cylinders and along a cylinder head, a blowdown exhaust manifold coupled to the first exhaust ports and an exhaust passage, and a scavenge exhaust manifold coupled to the second exhaust ports and an intake passage of the engine. In this way, the first and second exhaust ports may be arranged to enhance turbocharger performance characteristics.

Systems and method for an exhaust port arrangement of a split exhaust system

Methods and systems are provided for a valve spring retainer of a valvetrain assembly. In one example, valve spring retainer may be at least partially hollowed and include inner cavities forming channels within a material of the valve spring retainer. Air inside the inner cavities may be fluidly coupled to air surrounding the valve spring retainer through channels. A mass of the valve spring retainer may be decreased and a cost and speed of fabrication of the valve spring retainer may be reduced by additive manufacturing.

Hollow valve spring retainer

An engine component includes stratified metal layers. The stratified metal layers form walls of a cylinder head having internal cavities defining a cooling jacket configured to direct coolant within and through the walls. The stratified metal layers also form a lattice disposed within and spanning between opposing surfaces of the cooling jacket configured to promote heat transfer between the stratified metal layers and coolant.

Cylinder head of an internal combustion engine

A system, comprising a vehicle engine with a crankshaft, a bracket structure coupled to the vehicle engine, a thermostat positioned in the bracket structure, an accessory device coupled to the bracket structure, a water pump mounted to the bracket structure, and a drive loop coupling the accessory device and water pump with the crankshaft.

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Allenton, MI, United States of America

John Cornell