Lochinvar Corporation

John Charles Paine

Curtis George Gagne

Robert W Wiseman

Daniel B Mitchell

A fluid heating system including a fluid supply subsystem having a fluid heating device, a fluid output subsystem, and an intermediary fluid device. The fluid heating system also includes a control device for the fluid supply subsystem, a first temperature sensor, a second temperature sensor, and a control circuit coupled to the control device. The control device is configured to control one selected from a group consisting of the fluid heating device and an amount of water input to the intermediary fluid device. The first and second temperature sensors are configured to output first and second temperature signals, respectively. The control circuit is configured to generate a first control signal based on the second temperature signal, determine a multiplier, generate a second control signal based on the first temperature signal, and send a main control signal to the control device based on the first and second control signals.

System and method of controlling a mixing valve of a heating system

A control system is provided for a modulated heating system including a plurality of modulating water heaters, which may be modulating boilers. A deadband control scheme provides for reduced cycling of the modulating heater when total system heat demand falls between the maximum output of one heater and the sum of the maximum output of that one point and the minimum firing point of the next subsequent heater. Condensation of flue gas products is prevented by monitoring flue exhaust temperature for each heater and controlling the modulation of each heater to maintain a minimum heater output sufficiently high to prevent condensation of flue gas products from that heater. Rapid reaction to changes in system heat demand is provided by sensing changes in flow rate in a primary loop of the system and anticipating resulting changes in temperature thus allowing for change in heater output prior to the time the change in flow rate has fully impacted system temperature.

Control system for modulating water heater

A hydronic water heating system heats water for various types of heat emitters. A boiler assembly includes a user interface which receives user-defined water temperature set point corresponding to a minimum outdoor temperature, and an integrated controller generates a nonlinear outdoor reset curve between the user-defined set point and a second set point corresponding to maximum outdoor temperature for which heating is required, and regulates the boiler to heat water to a temperature corresponding to a set point along the nonlinear output reset curve and based on a detected outdoor temperature. The nonlinear outdoor reset curve may be generated based on aggregated heat output functions for various types of heat emitters. A linear outdoor reset curve may be generated between a maximum water temperature set point and the user-defined set point, having a slope equal to an instantaneous slope of the nonlinear outdoor reset curve at the user-defined set point.

Boiler integrated control with non-linear outdoor reset methodology

A control system is provided for a modulated heating system including a plurality of modulating water heaters, which may be modulating boilers. A deadband control scheme provides for reduced cycling of the modulating heater when total system heat demand falls between the maximum output of one heater and the sum of the maximum output of that one point and the minimum firing point of the next subsequent heater.

A control system for managing and interfacing a plurality of water heaters, e.g. boilers. The control system includes a first boiler unit controlled by a first boiler control unit and a second boiler unit controlled by a second boiler control unit. The first boiler control unit is operable to coordinate the operation of the first and second boiler units in response to changes in output demand. The flues of the first and second boiler units are connected to a common flue. The control system further includes an interface and an interface control system. The interface control system communicates requests from the interface, to report and/or alter the operating parameters of the first and second boiler units, to the first and second boiler control units and communicates the request outcome(s) back to the interface.

Control system for a boiler assembly

A control system is provided for a modulated heating system including at least one modulating water heater and a controller. A deadband control scheme provides for reduced cycling of the modulating heater when total system heat demand falls between the maximum output of one heater and the sum of the maximum output of that one point and the minimum firing point of the next subsequent heater. Condensation of flue gas products is prevented by monitoring flue exhaust temperature for each heater and controlling the modulation of each heater to maintain a minimum heater output sufficiently high to prevent condensation of flue gas products from that heater. Rapid reaction to changes in system heat demand is provided by sensing changes in flow rate in a primary loop of the system and anticipating resulting changes in temperature thus allowing for change in heater output prior to the time the change in flow rate has fully impacted system temperature.

A method of controlling a modulating water heater supplying water to a system includes sensing a parameter which changes corresponding to a change in system flow rate, the sensed parameter being a parameter other than system temperature, and then modulating output of the heater in response to a change in the sensed parameter. Early detection of system flow rate changes permits early modulation of water heater output before the changes in flow rate have had time to significantly impact the system temperature.

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Brentwood, TN, United States of America

John Charles Paine