Eka Nobel

Eka Chemicals

John C Sokol

Johan Landfors

Goran Sundstrom

Helena Falgen

The invention relates to a process of producing chlorine dioxide using, in a first alternative atmospheric pressure and hydrogen peroxide in the reaction medium optionally with an electrolytic cell. In a second alternative, either atmospheric or subatmospheric pressure is used in the reaction medium together with an organic or inorganic reducing agent and an electrolytic cell.

Process of producing chlorine dioxide

A process for continuously producing chlorine dioxide by reacting an alkali metal chlorate, sulfuric acid or another chlorine free mineral acid and hydrogen peroxide as reducing agent to produce chlorine dioxide in an aqueous reaction medium. In the process chlorine dioxide is generated in at least one reaction step comprising at least one reaction vessel, by feeding alkali metal chlorate, acid, hydrogen peroxide and inert gas to said reaction vessel, in substantial absence of added chloride ions. The aqueous reaction medium in said reaction vessel is maintained at a pressure of from about 400 mm Hg to about 900 mm Hg and at a temperature of from about 35.degree. C. to about 100.degree. C. and at an acidity within a range from about 4 to about 14 N and the chlorate concentration of between about 0.05 moles/1 to saturation. Chlorine dioxide, oxygen and inert gas and the depleted aqueous reaction medium is withdrawn from said reaction zone without substantial crystallization of alkali metal sulfate.

Growing community of inventors

Marietta, GA, United States of America

John C Sokol