The Procter Gamble Company

Pfnonwovens LLC

First Quality Nonwovens, Inc.

John C Parsons

Kevin Ronald Kanya

W Andrew Coslett

Karthik Ramaratnam

Antonius Lambertus De Beer

Peter Zajaczkowski

David John Pung

Michael Kauschke

Eric Bryan Bond

Anna Elizabeth Macura

Paul DeNoia

Michele Miller

Lynda A Kelly

Michelle Miller

A process for making a spunmelt nonwoven web including the steps of providing a mixture of recycled polypropylene, extruding the recycled polypropylene mixture to form a molten recycled polypropylene mixture, filtering the molten recycled polypropylene mixture through a filter to form recycled polypropylene filtrate, dosing the recycled polypropylene filtrate into the spunmelt production line by an amount of 80% to 100% by weight, passing the recycled polypropylene filtrate through at least one spinneret of the spunmelt production line to form filaments at a spinning speed of greater than 1200 meters per minute, cooling and drawing the filaments, and depositing the filaments on a moving belt to form at least one layer of the spunmelt nonwoven web made up of 80% by 100% by weight of recycled polypropylene fibers.

Process for making a spunmelt nonwoven batt or web from recycled polypropylene

A multi-denier nonwoven composite fabric having a nested structure is hydraulically treated by particular process parameters to improve softness and tactile feel.

Multi-denier hydraulically treated nonwoven fabrics and method of making the same

A nonwoven laminate having a SMS structure is hydraulically treated by particular process parameters to improve softness and tactile feel. The nonwoven laminate may also be imparted with one or more regular aperture patterns by additional hydraulic treatment processes, where the initial hydraulic treatment provides for improved aperture definition.

Hydraulically treated nonwoven fabrics and method of making the same

A nonwoven web made up of continuous fibers that include a polymer component, the web being bonded by a bond pattern including spaced apart closed figures arranged in a repeating pattern, the web having an abrasion rating of 3 or higher and an average HOM of less than 6 grams.

Nonwoven with improved abrasion resistance and method of making the same

An absorbent article having improved softness signals is disclosed. The article may include a topsheet or a backsheet including a nonwoven web. The web may have a basis weight of 30 gsm or less, may be formed of spunlaid fibers including polyolefin and up to 5 percent by weight TiO, and may be impressed with a pattern of bond impressions to a bond area percentage of at least 10 percent forming a pattern of bonded regions and raised regions. The web may have opacity of 42 or greater; have an average height difference between bonded regions and raised regions of at least 280 &#x3bc;m; be hydroengorged; and/or have a cross-machine direction tensile strength of 350 gf/cm. A nonwoven web manufactured to have a suitable combination of such features exhibits an enhanced appearance of softness, soft tactile feel and satisfactory mechanical attributes, while being relatively cost effective.

Absorbent article and components thereof having improved softness signals, and methods for manufacturing

A method of manufacturing a nonwoven including the steps of: forming a nonwoven web substantially comprised of continuous fibers; applying a bonding pattern to said nonwoven web using a smooth roll and a calender roll wherein said bonding pattern comprises a pattern having unbonded areas; and subjecting the side of said nonwoven web contacted by said smooth roll to a hydraulic treatment at a pressure of between 25 and 75 bars and a total energy of about 0.01-0.04 kwhr/kg., wherein said continuous fibers are comprised of between 97% and 98.5% by weight of an olefin resin comprising substantially of polypropylene and between 1.5% and 3% by weight of a whitener.

Method for manufacturing a nonwoven having improved softness signals

An absorbent article having improved softness signals is disclosed. The article may include a topsheet or a backsheet including a nonwoven web. The web may have a basis weight of 30 gsm or less, may be formed of spunlaid fibers including polyolefin and up to 5 percent by weight TiO, and may be impressed with a pattern of bond impressions to a bond area percentage of at least 10 percent forming a pattern of bonded regions and raised regions. The web may have opacity of 42 or greater; have an average height difference between bonded regions and raised regions of at least 280 &#x3bc;m; be hydroengorged; and/or have a cross-direction tensile strength of 350 gf/cm. A nonwoven web manufactured to have a suitable combination of such features exhibits an enhanced appearance of softness, soft tactile feel and satisfactory mechanical attributes, while being relatively cost effective.

Growing community of inventors

Mountain Top, PA, United States of America

John C Parsons