3m Innovative Properties Company

Minnesota Mining and Manufacturing Company

John C Kelliher

Kenneth L Smith

Gerald M Benson

Mark E Gardiner

John A Worrell

Sidney A Ellingstad

James R Imbertson

Susan K Nestegard

James E Lasch

Cheryl M Frey

Theodore J Szczech

The present application relates generally to retroreflective sheeting and the tools and methods used to make retroreflective sheeting. Microreplication tools and sheeting include controlled surface structure or haze. The surface structure or haze can be introduced, for example, by chemical etching of the tool surface and/or electroplating.

Retroreflective sheeting

Retroflective sheeting

A cube corner article and method of manufacturing the article from a series of directly machinable unitary substrates. The method of manufacture comprises the first step of providing an initial unitary directly machinable substrate of material suitable for forming retroreflective surfaces. Then, a first cube corner element array zone is formed having a plurality of geometric structures including cube corner elements. The zone is created by directly machining at least two sets of parallel grooves in the substrate. A replica of the cube corner element array zone is formed as an additional unitary substrate suitable for forming retroreflective surfaces. Portions of the replica substrate material are removed. The removal of these portions forms at least two intersecting cavities bounded by side walls in the replica at a depth at least that of the cube corner elements formed by the groove sets. Each cavity comprises at least one side wall which extends to a depth into the replica substantially equal to the deepest depth of any other intersecting cavity.

Raised structure retroreflective article

A cube corner retroreflective sheeting construction comprising alternating zones of cube corner element arrays disposed at approximately ninety degrees orientations to provide exactly two principal plane of improved retroreflective performance in response to light incident on the sheeting at high entrance angles is disclosed. According to one embodiment the sheeting includes a body layer which has an elastic modulus less than 7.times.10.sup.8 pascals and cube corner elements formed from a material which has an elastic modulus greater than 16.times.10.sup.8 pascals. According to a second embodiment the sheeting includes an overlay film having two major surfaces and comprising a first polymeric material and a plurality of arrays of substantially independent cube corner elements bonded to a major surface of the overlay film having a minimal, fractured land.

Dual orientation retroreflective sheeting

Directly machined raised structure retroreflective cube corner article

A cube corner article and method of manufacturing the article from a series of directly machinable unitary substrates. The method of manufacture comprises the first step of providing an initial unitary directly machinable substrate of material suitable for forming retroreflective surfaces. Then a first cube corner element array zone is formed having a plurality of geometric structures including cube corner elements. The zone is created by directly machining at least two sets of parallel grooves in the substrate. A replica of the cube corner element array zone is formed as an additional unitary substrate suitable for forming retroreflective surfaces. Portions of the replica substrate material are removed. The removal of these portions forms at least two intersecting cavities bounded by side walls in the replica at a depth at least that of the cube corner elements formed by the groove sets. Each cavity comprises at least one side wall which extends to a depth into the replica substantially equal to the deepest depth of any other intersecting cavity.

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Oakdale, MN, United States of America

John C Kelliher