Johnson Controls Technology Company

Minnesota Mining and Manufacturing Company

Other

York International Corporation

3m Innovative Properties Company

Borgwarner Inc.

Johnson Controls Tyco IP Holdings Llp

Borg-warner Air Conditioning, Inc.

John C Hansen

Zhiqiao Wu

George G Moore

Ivan Jadric

Patricia M Savu

Konstantin A Borisov

Michael S Todd

Scott Victor Slothower

Shreesha Adiga Manoor

Justin Drew Warner

Kanishk Dubey

Dean K Norbeck

Gregory Keith Beaverson

Yuri Cheburkov

Harold B Ginder

Lloyd A Johnson

Curtis Christian Crane

Jeb William Schreiber

Mustafa Kemal Yanik

Satheesh Kulankara

Justin Patrick Kauffman

William Fred McQuade

Richard M Stern

Paul Marie De Larminat

Andrew Michael Welch

Mark Robinson Bodell, Ii

Jay A Kohler

Steven Trent Sommer

Soren Bierre Poulsen

Lee Li Wang

Stephen D Polson

Steven J Estes

Fredrick E Behr

Curtis G Rager

Dong-Wei Zhu

Keith E Starner

Martin Luther Doll, Jr

Koman B Nambiar

Craig N Shores

Russell P Wueschinski

Herward A Vogel

Roy H Zimmerman

Paul De Larminat

William F Mcquade

Søren Bierre Poulsen

A chiller system includes a compressor, a condenser and an evaporator in fluid communication. A motor drives the compressor. A variable speed drive powers the motor. An oil heater and pump system circulate heated lubricating oil in the compressor. A control panel is arranged to determine whether an input parameter is greater than or equal to a threshold parameter; deactivate the VSD in response to sensing that the input parameter is less than the threshold parameter; determine at least one chiller capacity control parameter at a point when the VSD is deactivated, and maintain the at least one chiller capacity control parameter while the VSD is deactivated; determine that the input parameter has been restored; determine a motor rotation and motor rotational speed; and in response to determining that the input parameter is restored and the motor is rotating in a forward direction, reactivate the VSD.

Variable speed drive control for chiller coast-through

A multi-pulse transformer with multiple taps provides a constant magnitude voltage output to a variable speed chiller's compressor motor over a range of input voltages. The 3-phase transformer includes primary windings and a plurality of secondary windings. The secondary windings are electromagnetically coupled with the associated primary winding. The primary windings include taps for receiving multiple input AC voltages and the secondary windings have a single output terminal for supplying a predetermined output voltage which, after rectification produces a DC multi-pulse waveform for powering a DC link of a variable speed drive. Alternatively the 3-phase transformer includes multiple taps on the secondary windings. Each of the primary windings has a terminal for receiving an input AC voltage. The taps of the secondary windings provide an output voltage that is converted to a multi-pulse waveform for powering a DC link of a variable speed drive.

Multi-pulse constant voltage transformer for a variable speed drive in chiller applications

An heat exchanger for use in a vapor compression system is disclosed and includes a shell, a first tube bundle, a hood and a distributor. The first tube bundle includes a plurality of tubes extending substantially horizontally in the shell. The hood covers the first tube bundle. The distributor is configured and positioned to distribute fluid onto at least one tube of the plurality of tubes.

Heat exchanger

A medium voltage power controller box is mounted on a chiller unit with the other components of the chiller system. The power controller box can be positioned on the chiller system unit to permit the power controller box to be close coupled to the motor, and specifically to the main motor lead exit hub without the need for any power conduit connections between the power controller box and the motor. In addition, the power controller box also does not require any control interface and receives controls from a control panel. A short conduit connection between the control panel and the power controller box is used to provide the necessary connections between the control panel and the power controller box.

Medium voltage power controller

A cooling system for a motor powering a compressor in a vapor compression system includes a housing and a cavity within the housing. A first fluid circuit has a first connection to receive a refrigerant into the cavity, and a second connection to deliver refrigerant from the cavity to a heat exchanger for a heat transfer relationship with a heat-generating component.

Motor cooling applications

A cooling system for a motor powering a compressor in a vapor compression system includes a housing enclosing the motor and a cavity located within the housing. A fluid circuit circulates a cooling fluid in the motor, and includes a first connection in the housing to receive cooling fluid and a second connection in the housing to remove cooling fluid. The fluid circuit includes a passageway for cooling fluid positioned in an internal chamber formed in a motor shaft.

A chiller system is provided with a compressor, a condenser, and an evaporator connected in a closed refrigerant loop. A motor is connected to the compressor to power the compressor. A variable speed drive is connected to the motor. The variable speed drive is arranged to receive an input AC power at a fixed input AC voltage and a fixed input frequency and provide an output power at a variable voltage and variable frequency to the motor. The variable voltage has a maximum voltage greater in magnitude than the fixed input AC voltage and the variable frequency has a maximum frequency greater than the fixed input frequency. The variable speed drive includes a converter connected to an AC power source providing the input AC voltage, the converter is arranged to convert the input AC voltage to a DC voltage. A DC link is connected to the converter. The DC link is arranged to filter and store the DC voltage from the converter. An inverter is connected to the DC link. A controller is arranged to reference a first operating map associated with the compressor, a second operating map associated with the motor, and a third operating map associated with the variable speed drive. The controller further is arranged to analyze the first operating map second operating map and third operating map concurrently to select an operating point for the chiller system.

Control method for vapor compression system

A drive system for a compressor of a chiller system includes a variable speed drive. The variable speed drive receives an input AC power at a fixed input AC voltage and a fixed input frequency, and provides an output AC power at a variable voltage and variable frequency. The variable speed drive includes a converter connected to an AC power source. The converter is arranged to convert the input AC voltage to a DC voltage. A DC link is connected to the converter and configured to filter and store the DC voltage from the converter. An inverter is connected to the DC link. A motor is connectable to the compressor for powering the compressor. A controller is arranged to control switching in the converter and the inverter. The controller is arranged to apply randomized pulse width modulation to vary the switching frequency of transistors in the converter and the inverter at each switching cycle. The motor may be a permanent magnet synchronous motor.

Variable speed drive with pulse-width modulated speed control

A drive system for a compressor of a chiller system includes a variable speed drive. The variable speed drive is arranged to receive an input AC power at a fixed AC input voltage and fixed input frequency and provide an output AC power at a variable voltage and variable frequency. The variable speed drive includes a converter connected to an AC power source providing the input AC voltage. The converter is arranged to convert the input AC voltage to a DC voltage. A DC link is connected to the converter. The DC link is arranged to filter and store the DC voltage from the converter. A first inverter and a second inverter are each connected to the DC link. A motor includes stator windings connected between the first inverter and the second inverter to power the motor by the output AC power from the first inverter and the second inverter. The motor is connectable to a compressor of the chiller system to power the compressor. The motor may be a permanent magnet synchronous motor.

Variable speed drive for permanent magnet motor

A hybrid motor for powering a compressor of a chiller system includes a first rotor portion and a first stator portion configured as a permanent magnet motor and a second rotor portion and a second stator portion configured as a reluctance motor. The second rotor portion includes a reluctance-type rotor, and the second stator portion includes electromagnetic windings capable of inducing a rotary magnetic field. The first rotor portion and the second rotor portion are attached to a common drive shaft. The reluctance motor is arranged to generate start-up torque and initiate rotation of the drive shaft until the drive shaft achieves a predetermined rotational speed. The permanent magnet motor is arranged to power the drive shaft between the predetermined rotational speed and a maximum rotational speed.

Permanent magnet synchronous motor and drive system

A drive system for a compressor of a chiller system includes a variable speed drive. The variable speed drive is arranged to receive an input AC voltage at a fixed AC input voltage and provide an output AC power at a variable voltage and variable frequency. The variable speed drive includes a converter connected to an AC power source providing the input AC voltage. The converter is arranged to convert the input AC voltage to a DC voltage. A DC link is connected to the converter. The DC link filters and stores the DC voltage from the converter. An inverter is connected to the DC link. A motor connectable to the compressor for powering the compressor. An active filter connected in parallel with the motor. The active filter is arranged to generate high frequency currents having a magnitude and opposite polarity, with respect to the output AC power of the variable speed drive. The high frequency currents generated by active filter substantially cancel out high frequency currents flowing into the motor.

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Spring Grove, PA, United States of America

John C Hansen