Lyten, Inc.

John Baldwin

Bryce H Anzelmo

Chandra B Kc

Minedys Macias

Salik Khan

Michael Wayne Stowell, Jr

Bruce Lanning

Elena Rogojina

Daniel Cook

Karel Vanheusden

Margaret Hines

A composite material is provided. In some aspects, the composite material may include a combination of a thermoplastic resin mixed with a polypropylene-graft-maleic anhydride (PPgMA). Carbon particles may be mixed in the combination. In this way, the composite material may include between 80 wt. % and 90 wt. % of the thermoplastic resin, between 0.5 wt. % and 15 wt. % of PPgMA, and between 0.1 wt. % to 7 wt. % of carbon particles. Carbon particles may have exposed carbon surfaces with carbon atoms bonded to molecular sites on adjacent PPgMA molecules. At least some carbon atoms may be oxidized with one or more of oxygen-containing groups. Oxidation of carbon atoms may be associated with an increase in at least some PPgMA molecules chemically bonding with adjacent carbon atoms per unit volume. In this way, interaction between carbon atoms and PPgMA molecules may maintain composite material density within +/−3% of thermoplastic resin density.

Composite material including three-dimensional (3D) graphene

A method for continuously producing a composite material is disclosed. In some implementations, the method includes supplying a thermoplastic resin having an initial density, mixing polypropylene-graft-maleic anhydride (PPgMA) formed of a plurality of interconnected PPgMA molecules throughout the thermoplastic resin, distributing a plurality of carbon particles throughout the thermoplastic resin and the plurality of interconnected PPgMA molecules, and forming, by rotational molding, the composite material based on a combination of the thermoplastic resin, the PPgMA, and at least some of the plurality of carbon particles.

Method of producing a composite material including three-dimensional (3D) graphene

Methods include producing tunable carbon structures and combining carbon structures with a polymer to form a composite material. Carbon structures include crinkled graphene. Methods also include functionalizing the carbon structures, either in-situ, within the plasma reactor, or in a liquid collection facility. The plasma reactor has a first control for tuning the specific surface area (SSA) of the resulting tuned carbon structures as well as a second, independent control for tuning the SSA of the tuned carbon structures. The composite materials that result from mixing the tuned carbon structures with a polymer results in composite materials that exhibit exceptional favorable mechanical and/or other properties. Mechanisms that operate between the carbon structures and the polymer yield composite materials that exhibit these exceptional mechanical properties are also examined.

Composite materials systems

A container may be formed from a composite material including a combination of thermoplastic resin and polypropylene-graft-maleic anhydride (PPgMA) mixed with one another, a plurality of carbon particles mixed in the combination, and a plurality of pores formed in at least some of the mixed carbon particles. In some instances, the carbon particles may include a first region having a relatively low concentration of carbon particles, and a second region having a relatively high concentration of carbon particles. In various implementations, the plurality of pores may be formed in at least some of the mixed carbon particles, the thermoplastic resin, and the PPgMA. In some aspects, at least some of the pores may be configured to be infiltrated by the PPgMA.

Container formed of a composite material including three-dimensional (3D) graphene

A composite material includes a combination including a thermoplastic resin mixed with a polypropylene-graft-maleic anhydride (PPgMA), and a plurality of carbon particles mixed in the combination. The plurality of carbon particles may include a first region having a relatively low concentration of carbon particles, and a second region having a relatively high concentration of carbon particles, at least some of the plurality of carbon particles having exposed carbon surfaces with carbon atoms bonded to molecular sites on adjacent PPgMA molecules and oxidized with one or more oxygen-containing groups. In some aspects, composite material further includes between 80 wt. % and 90 wt. % of the thermoplastic resin, between 0.5 wt. % and 15 wt. % of the PPgMA, and between 0.1 wt. % to 7 wt. % of carbon particles. The composite material may also include a plurality of pores, formed in the combination, and configured to be infiltrated by the PPgMA.

Growing community of inventors

San Jose, CA, United States of America

John Baldwin