The Boeing Company

John Anthony Trela

Kamiar J Karimi

Shengyi Liu

Frederic Lacaux

Vyacheslav Khozikov

Eugene V Solodovnik

Aaron Jonathan Kutzmann

Trevor Milton Laib

Matthew Joseph Krolak

Joseph S Breit

Ali Reza Mansouri

Richard Leroy Rankin

Mehdy Barekatein

Douglas E Ferguson

Kolten Carrington Miller

Glen M Brown

Markland T Gates

Stephen D Griffin

Michael Neil Witting

Joseph Sherman Breit

Methods and systems for charging a battery string while protecting against overcharging. One system includes: a pair of disconnect devices; a power distribution bus which is electrically connected to a battery string via the disconnect devices; a battery charger connected to supply battery power to the power distribution bus for charging the battery string; a module monitoring unit configured to sense individual battery cell voltages during charging; a first processor configured to activate one disconnect device to open when the sensed individual battery cell voltages indicate overcharging; a plurality of sensors connected to sense a full-string voltage measured across the battery string and first and second half-string voltages measured across first and second half-strings of the battery string; and a second processor connected to receive sensor data during charging. The second processor is configured to independently activate the second disconnect device to open when the sensor data indicates continued overcharging.

Systems and methods for fail-safe battery protection independent from battery management system

An aircraft adaptive battery charging system is provided. The adaptive battery charging system comprises: a battery system; a bidirectional converter, wherein the bidirectional converter is capable of an inverter mode and a rectifier mode; an alternating current (AC) motor; a number of controllable contactors that control electrical current between the battery system, bidirectional converter, AC motor, and a power source wherein the controllable contactors can be switched between a closed position to allow electrical current flow and an open position to prevent electrical current flow; a motor controller; a battery charging system controller configured to send control signals to the battery system, motor controller, and controllable contactors in response to system command signals; and a vehicle system controller that sends system command signals to the motor controller and battery charging system controller.

Adaptive battery charging system and method

Apparatus and methods for mitigating abrupt release of energy due to a short circuit or other fault external to battery modules in a battery pack. Each battery module includes a plurality of weakened fusible links, which may connect an associated cell to a virtual cell busbar or connect dedicated busbars. After the fault has been cleared and faulted battery modules have been bypassed, the battery pack is ready for reconnection to the electrical network to provide power for the load(s). The battery management includes detection and isolation of a fault followed by execution of an algorithm for reconnection of the battery pack to the power distribution system after burnout of the fusible links. In addition, the respective activation times for reconnecting operative (not faulty) modules in a faulty battery string versus reconnecting other operative battery strings in the battery pack are coordinated.

Apparatus and methods for arc detection, fault isolation, and battery system reconfiguration

Systems for suppressing adverse exothermic reactions in an energy storage container. One energy storage system includes a container configured to support a plurality of battery cells; a plurality of battery cells disposed inside and supported by the container; an agent supply port attached to the container; and a tube disposed inside the container and having a closed end and an open end. The open end of the tube is in fluid communication with the agent supply port. The tube comprises fusible portions which are designed to melt or soften at a temperature which is lower than the melting or softening temperature of another portion of the tube. In response to melting or softening of the fusible portions of the tube, pressurized exothermic reaction-suppressing agent is distributed inside the container via the tube.

Systems for suppressing adverse exothermic reactions in energy storage containers

Methods and systems for protection/disconnect of airborne high-power/energy high-voltage modular multi-string battery packs (such as battery packs for airborne electric propulsion systems). The methods and systems are based on a dissimilar/redundant distributed battery pack protection architecture and use a smart mid-point battery disconnect in conjunction with centralized battery management system. The resulting battery disconnect/protection system is configured to detect bus faults, load faults and string faults and then take appropriate action to isolate the detected fault. For example, in response to a short circuit in one battery string, the faulty battery string may be disconnected from the positive and negative busbars while the remaining battery strings continue to provide power.

Smart battery disconnect and protection architecture for airborne high-power modular multi-string battery pack

A battery and related methods are described. The battery can include a plurality of battery cell segments. Each of the battery cell segments can include an anode segment, a cathode segment, and one or more current limiters. The one or more current limiters are configured to conditionally electrically isolate the battery cell segment based on an occurrence of a short circuit within the battery cell segment. The battery can be used to store electrical power and/or provide electrical power to a load.

Battery cell design for preventing internal short circuits from occurring and propagating

A battery and related methods are described. The battery can include a plurality of battery cell segments. Each of the battery cell segments can include: a positive temperature coefficient (PTC) material whose resistance increases with temperature, an anode segment, a cathode segment, and one or more current limiters. The one or more current limiters of a battery cell segment are configured to conditionally electrically isolate the battery cell segment based on an occurrence of a short circuit within the battery cell segment. The battery can be used to store electrical power and/or provide electrical power to a load.

Battery cell design for preventing internal short circuits from occurring and propagating using positive temperature coefficient (PTC) materials

System and method for allocating load power drawn from multiple batteries for powering propulsion of a vehicle. The system includes: high-energy and high-power batteries respectively designed for optimal production of DC power during high-specific-energy and high-specific-power propulsion; and battery health management systems configured to monitor state of charge and state of health of the batteries and generate battery status signals. The system further includes a propulsion load configured to produce propulsion force using power converted from power generated by at least one of the batteries and a system controller configured to allocate load power drawn from the high-energy and high-power batteries for use by the propulsion load in dependence on a propulsion phase of the vehicle and the battery status.

System and method for allocating propulsion load power drawn from high-energy and high-power batteries

A method, system, and apparatus are provided for managing battery data. A health monitoring unit monitors a number of battery units for battery data. A data logger stores the battery data. A data processing system identifies performance information from the battery data. A new battery design may be modified based on the performance data. Also, the performance data may be compared to health thresholds for inconsistencies to identify when the number of battery units may need to be serviced.

Battery health management and recording

The disclosure provides for an aircraft galley and lavatory energy system capable of independent operation from a separate aircraft energy generating system. The galley and lavatory energy system comprises an energy source providing electrical energy, heat energy, and at least one by-product; a plurality of galley and lavatory devices for receiving the electrical energy, the heat energy, and the at least one by-product; and, a plurality of connectors for connecting the electrical energy, the heat energy, and the at least one by-product to the galley and lavatory devices. The energy source comprises a fuel cell, a fuel module, and optionally, a supplemental fuel source.

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Seattle, WA, United States of America

John Anthony Trela