Novelis, Inc.

John Anthony Hunter

Melville D Ball

Gary J Smith

Yudie Yuan

Peter Knelsen

Mehdi Shafiei

Steven L Mick

Melville Douglas Ball

A substrate (e.g., metal or non-metal sheet) can have multiple textures on a surface of the substrate. The various textures can be impressed or applied on the surface of the substrate by passing the substrate between multiple pairs of work rolls that each include at least one textured work roll for transferring a texture of the work roll onto the surface of the substrate. The pairs of work rolls apply the various textures on the surface of the substrate while maintaining a thickness of the substrate (e.g., with substantially no reduction in a thickness of the substrate). A single pass of the substrate between the pairs of work rolls can allow various different textures, patterns, or features to be applied to the surface of the substrate while the thickness of the substrate remains substantially constant.

Micro-textured surfaces via low pressure rolling

This application discloses a material including an aluminum metal alloy cladding fusion-cast to a metal alloy core. Also disclosed is a material having a metal core with a high content of scrap metal and having two sides, a first aluminum metal cladding fusion cast to the first side of the core layer, and a second aluminum metal cladding fusion cast to the second side of the core layer. The materials can be in a form of a sheet. Sheets are roll bonded together to create permanent metallurgical bonds except at regions where a weld-stop ink is applied. The sheets are used to make corrosion resistant heat exchangers.

Clad sheets for heat exchangers

The invention relates to a solar energy absorber unit for a solar energy device, and methods of producing the same. The unit includes a collector plate having a front surface adapted to absorb solar energy and a rear surface. A rear panel has an inner surface attached to areas of the rear surface of the collector plate via a fluid-tight bond but leaving a fluid-conveying channel between the areas of the rear surface of the plate where the panel is attached. The collector plate and preferably the rear panel are each made of a core layer of an aluminum alloy provided with a cladding layer formed on a side of the core layer that confronts the fluid-conveying channel, the cladding layer being made of aluminum or an aluminum alloy having a total content of alloying elements and impurities, if any, of no more than 0.5 wt. %.

Solar energy absorber unit and solar energy device containing same

A cold rolling process for impressing a pattern on a surface of a sheet metal article involves passing the sheet article through a pair of rolls and engaging a patterning feature with isolated areas of a surface of the sheet article, at a localized pressure to plastically deform at least the surface of the sheet article. A rolling pressure is maintained on other areas of the sheet article that is less than the bulk elastic yield strength of the metal. A cold rolling apparatus is also described having a pair of rolls, each with partially cylindrical outer surfaces. The rolls have a gap between the cylindrical parts. One of the rolls has a localized surface region that is displaced relative to the surface of the roll. When the localized region is brought near the other roll, a spacing exists that is narrower than the gap. One of the rolls has a localized patterning feature that aligns with the localized surface region to impress a pattern into the sheet article. The gap allows the rolls to engage opposite surfaces of the sheet article while imparting compression less than a bulk elastic yield strength of the metal.

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Kingston, Canada

John Anthony Hunter