Honeywell International Inc.

John A Gunaraj

Nick A Nolcheff

John Repp

Jeffrey Hayes

Bruce David Reynolds

Yoseph Gebre-Giorgis

David Richard Hanson

Michael T Barton

Mahmoud Mansour

Donald L Palmer

John A Slovisky

Mark Matwey

Timothy Gentry

William B Schuster

Constantinos Vogiatzis

George L Perrone

Michael R McNamee

Karen B Kontos

Donald S Weir

Don F Durschmidt

Charles J Paine

Michael R Mcnamee

A rotor for a compressor includes a hub and a plurality of airfoils having a root, a tip opposite the root and a span that extends from 0% at the root to 100% at the tip. Each of the airfoils is coupled to the hub at the root and is spaced apart from adjacent ones of the airfoils over the span by a throat dimension. The throat dimension has a maximum value at a spanwise location between 60% of the span and 90% of the span of the adjacent ones of the airfoils. The throat dimension between 90% of the span and the tip of the adjacent ones of the plurality of airfoils has a first value that is less than 70% of the maximum value.

Throat distribution for a rotor and rotor blade having camber and location of local maximum thickness distribution

A rotor for a turbofan booster section associated with a fan section of a gas turbine engine includes a rotor blade having an airfoil having a leading edge, a trailing edge and a mean camber line. The airfoil has a delta inlet blade angle defined as a difference between a local inlet blade angle defined in a spanwise location, and a root inlet blade angle defined at the root. The delta inlet blade angle decreases in the spanwise direction from the root to a minimum value at greater than 10% span and from the minimum value, the delta inlet blade angle increases to the tip. The rotor includes a rotor disk coupled to the rotor blade configured to be coupled to the shaft or the fan to rotate with the shaft or the fan, respectively, at the same speed as the shaft or the fan.

Characteristic distribution for rotor blade of booster rotor

A rotor for a turbofan booster section associated with a fan section of a gas turbine engine includes a rotor blade having an airfoil extending from a root to a tip and having a leading edge and a trailing edge. The airfoil has a plurality of chord lines spaced apart in a spanwise direction. Each chord line of the plurality of chords lines is defined between the leading edge and the trailing edge and has a normalized chord value. From the hub, the normalized chord value decreases to a minimum value between about 20% to about 90% span and increases from the minimum value to the tip. The rotor includes a rotor disk coupled to the rotor blade configured to be coupled to the shaft or the fan to rotate with the shaft or the fan, respectively, at the same speed as the shaft and fan.

A rotor blade for a compressor of a gas turbine engine includes an airfoil. The airfoil has a span that extends from 0% at the root to 100% at the tip and a mean camber line that extends from a leading edge to a trailing edge. The airfoil has a location of local maximum thickness defined as a ratio of a first arc distance along the mean camber line between the leading edge and a position of the local maximum thickness to a total arc distance along the mean camber line from the leading edge to the trailing edge. A value of the ratio increases from the root to a first position value, decreases from the first position value to a second position value and increases from the second position value to the tip. The first position value is at a spanwise location within 20% to 50% of the span.

A rotor blade for a compressor of a gas turbine engine includes an airfoil extending from a root to a tip and having a leading edge and a trailing edge. The airfoil has a span that extends from 0% at the root to 100% at the tip and a mean camber line that extends from the leading edge to the trailing edge. The airfoil has a total camber distribution that increases from the root to a maximum value of total camber between 5% of the span and 20% of the span.

A rotor includes a plurality of airfoils and each airfoil has a span that extends from 0% at a root to 100% at a tip, a chord that extends from 0% at a leading edge to 100% at a trailing edge and a pressure side opposite a suction side. The pressure side of each airfoil has a pressure side surface shape and the suction side of each airfoil has a suction side surface shape based on an operating state of the rotor. Each airfoil has the same suction side surface shape between 10% and 90% of the chord and between 80% and 100% of the span at a first state. At least one first airfoil has a different suction side surface shape between 10% and 90% of the chord and between 80% and 100% of the span than at least one second airfoil at a static state of the rotor.

Mistuned rotors and methods for manufacture

A rotor for a compressor includes a hub and a plurality of airfoils having a root, a tip opposite the root and a span that extends from 0% at the root to 100% at the tip. Each of the airfoils is coupled to the hub at the root and is spaced apart from adjacent ones of the airfoils over the span by a throat dimension. The throat dimension has a maximum value at a spanwise location between 60% of the span and 90% of the span of the adjacent ones of the airfoils, and at 10% of the span of the adjacent ones of the airfoils above or below the spanwise location of the maximum value, the throat dimension is less than 97% of the maximum value. The throat dimension at 5% of the span of the adjacent ones of the airfoils is less than 70% of the maximum value.

Embodiments of a core-protecting fan module are provided, as are embodiments of a turbofan engine containing such a fan module. In an embodiment, the core-protecting fan module contains a nose member, a fan rotor downstream of the nose member, a full span stator downstream of the fan rotor, and a splitter structure downstream of the fan rotor. The fan rotor includes a plurality of fan blades, which extends from a rotor hub and which is angularly spaced about a rotational axis. Certain fundamental angular relationships are observed between the angles formed by rotational axis, the nose member, the fan rotor, and a leading edge of the splitter structure to reduce contaminant ingestion by the core flow path and to promote moisture shedding to reduce susceptibility to icing within the fan module, while further avoiding or minimizing negative impacts to other structural and functional aspects of the turbofan engine.

Core-protecting fan modules and turbofan engines containing the same

Methods and apparatuses are provided for a compressor. The compressor includes a first stage having a first rotor and a first stator, and a second stage downstream from the first stage in a direction of a fluid flow. The compressor also includes a secondary flow system that directs fluid from the second stage into the first stator to improve at least one of a performance and a stability of the compressor.

Systems and methods for axial compressor with secondary flow

Methods are provided for improving performance of a gas turbine engine comprising a component having a rotor mounted in a rotor casing and having rotor blades. A tip sweep is applied to a leading edge of one or more rotor blades each having a pressure sidewall and a circumferentially opposing suction sidewall extending in a radial direction between a root and a tip and in an axial direction between the leading edge and a trailing edge. One or more blade geometric design parameters are adjusted. A rotor casing treatment is applied to the rotor casing over at least one of the one or more rotor blades. The applying and adjusting steps are performed during design of the rotor and cause a measured stall margin to substantially match a required stall margin with an increase in efficiency of the component.

Rotors with stall margin and efficiency optimization and methods for improving gas turbine engine performance therewith

A compressor includes a diffuser, a recirculation duct, and a flow control valve. The recirculation duct has an inlet in fluid communication with the air outlet of the diffuser, and an outlet in fluid communication with the air inlet of the diffuser. The flow control valve is selectively moveable between open and closed positions, to thereby fluidly couple and isolate, respectively, the recirculation duct inlet and outlets. During operation of the compressor, the flow control valve may be opened, which circulates a portion of the compressed air discharged from the diffuser air outlet back to the diffuser air inlet. The air that is circulated back to the diffuser air inlet reduces the effective area of the diffuser air inlet, thereby increasing the surge margin of the compressor.

Compressor including an aerodynamically variable diffuser

A nonlinearly stacked low noise turbofan stator vane having a characteristic curve that is characterized by a nonlinear sweep and a nonlinear lean is provided. The stator is in an axial fan or compressor turbomachinery stage that is comprised of a collection of vanes whose highly three-dimensional shape is selected to reduce rotor-stator and rotor-strut interaction noise while maintaining the aerodynamic and mechanical performance of the vane. The nonlinearly stacked low noise turbofan stator vane reduces noise associated with the fan stage of turbomachinery to improve environmental compatibility

Nonlinearly stacked low noise turbofan stator

A compressor includes an enhanced vaned shroud and is configured such that the flow area ratio is equivalent to that of a conventional, non-vaned shroud. The vaned shroud includes a plurality of airfoils that vary in thickness to obtain desired vibrational mode shapes and natural frequencies. A stiffening ring of limited axial extent is coupled to, and between, the airfoils, and the shroud is manufactured with a section of constant radius.

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Chandler, AZ, United States of America

John A Gunaraj