Stamicarbon B.v.

Dsm IP Assets B.v.

Dsm N.v.

Johannes Henricus Mennen

Jozef Hubert Meessen

Lambertus Wilhelmus Gevers

Kees Jonckers

Joey Dobree

Barbara Cucchiella

Juan Coloma González

Tjay Tjien Tjioe

Rahul Patil

Andreas J Biermans

Fredericus Henricus Maria Buitink

Luc Louis Maria Dieltjens

Willem Frederik Roos

Joseph Maria Gerardus Eijkenboom

Nora Anna De Wit

Stephen Rudolf Alexander Zwart

Herbert Willem Gerrit Hooijkaas

Bastiaan Renè Agnes Marie Van De Kerkhove

Andreas Johannes Biermans

Herbert Willem Hooijkaas

Bastiaan Rene Van De Kerkhove

Juan Coloma Gonzalez

Joseph Maria Eijkenboom

Juan Coloma GONZÁLEZ

Bastiaan René Agnes Marie Van De Kerkhove

Disclosed is a method for the integrated production of two different urea products. One is an aqueous urea solution suitable for use in NOx abatement (generally indicated as Diesel Exhaust Fluid DEF). The other is a solution used as a fertilizer, viz. Urea Ammonium Nitrate (UAN). The production of DEF and UAN are integrated as follows: ammonia recovered from the production of urea is used as a feed to the production of ammonium nitrate. At least part of an aqueous urea stream from urea production, is mixed with ammonium nitrate so as to obtain UAN.

Integrated production of urea for Diesel Exhaust Fluid and urea ammonium nitrate

The disclosure pertains to a coupled plant process for the production of urea and melamine, with a urea synthesis section with HP COstripping, and with a part of the COfeed supplied to a recovery section.

Coupled urea melamine production with HP COstripping

Disclosed is a method for the integrated production of two different urea products. One is an aqueous urea solution suitable for use in NOx abatement (generally indicated as Diesel Exhaust Fluid&#x2014;DEF). The other is a solution used as a fertilizer, viz. Urea Ammonium Nitrate (UAN). The production of DEF and UAN are integrated as follows: ammonia recovered from the production of urea is used as a feed to the production of ammonium nitrate. At least part of an aqueous urea stream from urea prodution, is mixed with ammonium nitrate so as to obtain UAN.

Integrated production of urea for diesel exhaust fluid and urea ammonium nitrate

The invention pertains to a finishing process for urea-comprising material, a plant for finishing urea-comprising material, a method of modifying an existing plant, and a use. Methods are disclosed for preventing the clogging of the conduit for off-gas between the finishing section and the treatment section.

Urea finishing and off-gas treatment plant and process

Disclosed is a process for the preparation of a urea product suitable for being diluted with water so as to form an aqueous urea comprising solution for use in a unit for the reduction of NOx in combustion engine exhaust gases, also known as Diesel Exhaust Fluid (DEF) or to be used in De NOx systems of exhaust vapor from industrial furnaces. The process comprises obtaining an aqueous urea solution from or after a recovery section in a urea production process. This solution, which has a low content of impurities, is subjected to flash crystallization at a low pressure, so as to obtain a solid crystallized urea containing product, which is a free-flowing powder containing less than 0.2 wt. % water. This product is packaged under conditions such that the water content in the packaged product is maintained below 0.2 wt. %. The invention can also be used in a method of increasing the capacity of an existing urea plant.

Method of making a urea product

The invention is directed to a urea plant with a high pressure synthesis section and a recovery section. The high pressure synthesis section comprises a reactor, a stripper and a condenser, wherein the reactor operates at a higher pressure than the stripper and the condenser. The plant further includes a compression unit between the condenser and the reactor. The compression unit utilizes mechanical energy recovered from a decompression unit positioned downstream of the stripper and upstream of the recovery section.

Urea production with bi-pressurized synthesis

Disclosed is a method for the production of urea allowing a substantial reduction, even down to zero, of the continuous emission of ammonia conventionally resulting from such a process. According to a preferred embodiment of the invention, the urea-forming reaction from carbon dioxide and ammonia is conducted in a synthesis section that does not require passivation by oxygen. As a result of the absence of oxygen, a hydrogen-rich gas stream results from the synthesis section, that can be used as a fuel in an incinerator. In the incinerator, ammonia-comprising gas streams from the urea production process are combusted.

Zero emission urea process and plant

Disclosed is an integrated process for the production of urea and melamine, as well as a system for carrying out the process. The invention thereby pertains to an integrated process of the type wherein off-gas obtained from the production of melamine is entered into the process for the production of melamine, by condensation in the presence of water. A typical embodiment thereof is the condensation in the presence of an aqueous carbamate solution obtained from urea recovery. In accordance with the invention, said condensation takes place at a substantially lower pressure than the pressure at which the melamine off-gas is obtained. To this end, the pressure of the off-gas is reduced typically by 2-10 bar. In connection herewith, the system of the invention comprises a pressure reducing unit downstream of an outlet for the melamine off-gas, and upstream of a section for the condensation of the off-gas. The invention also includes a method for the modernization of an integrated system for the production of melamine and urea. This is accomplished by adding the aforementioned pressure reducing unit to a pre-existing system.

Method and system for the integrated production of urea and melamine

The invention provides a method and a plant for producing urea ammonium nitrate (UAN). The method involves the use of a condensation section, optionally in combination with a medium pressure decomposition section, between the dissociation and neutralization sections. The invention further provides a method of modifying an existing UAN plant. The advantages of the process of the invention are that the emission of COcan be reduced, the plant capacity can be increased and the high capital expenditure needed for COcompression equipment is reduced.

Method and plant for producing urea-ammonium nitrate (UAN)

Disclosed is a process for the integrated production of urea and melamine. A urea production zone produces a urea synthesis stream comprising urea, water and ammonium carbamate. This stream is subjected to processing, preferably involving stripping, so as to separate an aqueous urea stream from residual dissociated carbamate vapor comprising ammonia, carbon dioxide, and water. The urea is fed to a melamine synthesis zone and subjected to melamine forming conditions so as to form melamine and off-gas comprising carbon dioxide and ammonia. The dissociated carbamate vapor and the melamine off-gas are subjected to combined condensation so as to form a dilute melamine off-gas condensate.

Integrated production of urea and melamine

Disclosed is a method for urea finishing. A urea solution is subjected to crystallization and, other than in conventional processes, the urea crystals are shaped by exerting mechanical force onto them. Thus, the conventional prilling or granulation finishing steps can be avoided, and so are the corresponding emissions of ammonia and/or dust. The crystallization comprises a flash crystallization. The invention also pertains to the urea particles obtainable by the process, to a urea plant, and to a method of modifying an existing urea plant.

Urea finishing method

Disclosed is a plant for the production of urea. The plant comprises conventional sections for synthesis and recovery, for evaporation and condensation, for urea finishing, and for dust scrubbing. According to the invention, an additional evaporation and condensation loop is introduced from and to the dust scrubbing section. This loop results in a more favorable energy consumption of the plant.

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Sittard, Netherlands

Johannes Henricus Mennen