Magna Electronics Inc.

Donnelly Corporation

Joel S Gibson

Yuesheng Lu

Steven V Byrne

Richard D Shriner

Martha A McMahon

John A Pawlicki

Steven G Chinn

Matthew C Sesti

Robert A Devota

Kenneth Schofield

Joseph Camilleri

Michael J Higgins-Luthman

Shawn T Hunt

Patrick A Miller

Duane W Gebauer

Travis G Johnson

A vehicular camera includes a camera housing having a front housing portion and a rear housing portion. The front housing portion includes a plurality of optical elements, a CMOS imager, and an imager printed circuit board. The CMOS imager is at a first side of the imager printed circuit board. The plurality of optical elements is held in position relative to the CMOS imager by an adhesive, whereby the imaging array at the outer side of the CMOS imager is devoid of the adhesive. The adhesive is formed by curing an adhesive material that is curable via exposure of the adhesive material to ultraviolet (UV) light. The adhesive maintains the position of the plurality of optical elements with respect to the CMOS imager during use of the vehicular camera assembly on a vehicle equipped with the vehicular camera assembly. The back housing portion is joined at the front housing portion.

Vehicular camera and lens assembly

A vehicular camera includes a camera housing having a rear camera housing and a front camera housing. The front camera housing includes a lens, an imager and an imager printed circuit board. The lens is held in position relative to the imager by a UV-curable adhesive. With the lens held in position relative to the imager by the adhesive, the outer surface of the imager is devoid of the adhesive and an air gap exists between the lens and the outer surface of the imager. With the adhesive disposed in an uncured state on the imager printed circuit board and laterally outboard of the imager, and with the lens positioned relative to the imager, the adhesive is cured from its uncured state to an at least partially-cured state by exposure to UV light. The rear housing portion is joined at the front housing portion.

A vehicular backing up assistance system includes a rearview camera at a rear portion of a vehicle, the vehicle being a vehicle family member of a particular family of pickup trucks. The system receives first input data that corresponds to the vehicle configuration of the vehicle. When the vehicle is backing up, the system receives second input data corresponding to steering angle of the vehicle. The system displays a predicted trajectory of the vehicle at the in-cabin display as an overlay overlaying the images captured by the rearview camera being displayed at the in-cabin display. The overlay comprises a pair of guidelines that are spaced apart and that are appropriate to (i) the wheelbase of the vehicle configuration of a plurality of vehicle configurations of the particular family of pickup trucks the rearview camera is mounted at and (ii) a current steering angle of the vehicle.

Vehicular backing up assistance system

A method for backing up a trailer hitched to a vehicle includes mounting a rear backup camera at a vehicle and hitching a trailer at the hitch of the vehicle. Responsive to processing captured image data by a processor of the control, at least a portion of the trailer tongue of the trailer is detected using an edge detection algorithm. Responsive to processing at the control of image data captured by the rear backup camera during a backing up maneuver of the trailer hitched to the vehicle, trailer angle of the trailer relative to a longitudinal axis of the vehicle is determined. The control, based at least in part on trailer angle of the trailer, controls a steering system of the vehicle during the backing up maneuver of the trailer hitched to the vehicle to back up the trailer hitched to the vehicle along a rearward trajectory.

Trailering assist system with trailer angle detection

A method for guiding reversing of a vehicle includes displaying, via a video display screen of the vehicle, and responsive to the vehicle being shifted into reverse gear, video images derived from image data captured by a rear backup camera of the vehicle. Responsive to actuation of an input by the driver of the vehicle, an alignment overlay is generated and electronically superimposed on the displayed video images to assist the driver in reversing the vehicle toward a trailer hitch of a trailer. The alignment overlay extends longitudinally rearward from a central region of the vehicle displayed in the displayed video images. The input is an actuatable input other than the vehicle being shifted into reverse gear. The alignment overlay is adjusted responsive to change in steering angle of the vehicle while the driver is executing the reversing maneuver of the vehicle.

System and method for guiding reversing of a vehicle toward a trailer hitch

A vehicular vision system includes a camera, a distance sensor and a controller having at least one processor. Image data captured by the camera and sensor data captured by the distance sensor are processed at the controller. The controller, responsive to processing of captured image data and of captured sensor data, detects an object. The controller determines the distance to the detected object based at least in part on difference between the positions of the detected object in captured image data and in captured sensor data. The controller, responsive to processing of captured image data and of captured sensor data, and responsive to the determined distance to the detected object, determines that the detected object represents a collision risk. The controller alerts a driver of the vehicle of the collision risk and/or controls the vehicle to mitigate the collision risk.

Vehicular vision system

A camera sub-assembly for a vehicular camera includes a lens barrel having a cylinder accommodating a plurality of lens optics, and an annular flange extending radially outward from the cylinder. The cylinder is received in a receiving structure of a lens holder so that an annular attaching surface of the lens barrel is juxtaposed with an annular attaching surface of the receiving structure with a cured adhesive disposed between and contacting both of the annular attaching surfaces. The cured adhesive includes an adhesive material. With the lens optics aligned with respect to an imaging array of a printed circuit board attached at the lens holder, the adhesive material is cured to a partially-cured state via exposure of the adhesive material to ultraviolet light. With the joined lens barrel and lens holder construction at a further curing station, the adhesive material is further cured from the partially-cured state to a more-cured state.

A vehicular vision system includes a side-viewing camera mounted within an exterior rearview mirror assembly attached at a side of a vehicle equipped with the vehicular vision system. The side-viewing camera has a field of view at least sideward of the side of the equipped vehicle at which the exterior rearview mirror assembly is attached. The side-viewing camera captures an image of a scene occurring exterior of the equipped vehicle. The captured image includes an image data set representative of the exterior scene. A control includes an image processor, and the image data set is provided to the control. The control processes a reduced image data set of the image data set provided to the control to detect edges present exterior of the equipped vehicle within an area of interest of the scene occurring exterior of the equipped vehicle that is within the field of view of the side-viewing camera.

Vehicular vision system using side-viewing camera

A vehicular camera includes a front camera housing and a lens assembly having cylindrical barrel portion that is at least partially received at the front camera housing. An adhesive is disposed in an uncured state at the front camera housing and/or at the printed circuit board and laterally outboard of the imager. With the adhesive in the uncured state, an air gap exists between the inner surface of the lens and the imager. The adhesive is initially cured from the uncured state to an initially-cured state in an initial radiation curing process that comprises exposure to UV light for a first time period. With the adhesive in the initially-cured state, the front camera housing, with the printed circuit board adhesively attached thereto, is further cured to a further more cured state in a secondary curing process undertaken for a longer time period than the first time period.

A vehicular backup assistance system includes a rear backup camera for a rear portion of any vehicle family member of a particular family of vehicles that includes a plurality of vehicle configurations, with each vehicle family member of the particular family of vehicles having a vehicle configuration that is different than the vehicle configuration of any other vehicle family member of the particular family of vehicles. A processor and a display are at a vehicle family member having the particular vehicle configuration of the particular family of vehicles. During a reversing maneuver, and based on the wheelbase of the particular vehicle configuration of the particular family of vehicles and based at least in part on a current steering angle of the vehicle family member, the processor generates a predicted vehicle trajectory that is displayed at the display as a dynamic overlay overlaying the images captured by the rear backup camera.

Vehicular backup assistance system

A method of providing a camera sub-assembly for a vehicular camera includes providing a lens barrel, a lens holder and a printed circuit board, and dispensing an adhesive in an uncured state at one or both of (i) an annular attaching surface at an outer end of a receiving structure of the lens holder and (ii) an annular attaching surface of an annular flange of the lens barrel. With the adhesive contacting both of the annular attaching surfaces, the lens optics are aligned with respect to the imaging array at the printed circuit board by utilizing a multi-axis positioning device. After aligning the lens optics with respect to the imaging array, the adhesive is cured to a first cure level and the lens barrel and the lens holder joined together by the adhesive are moved to a further curing station, where the adhesive is further cured to a second cure level.

Vehicular camera and lens assembly and method of manufacturing same

A vehicular vision system includes a camera, a distance sensor and a controller having at least one processor, where image data captured by the camera and sensor data captured by the distance sensor are processed at the controller. The controller, responsive to processing of captured image data and of captured sensor data, detects an object. The controller determines the distance to the detected object based at least in part on difference between the positions of the detected object in captured image data and in captured sensor data. The controller, responsive to processing of captured image data and of captured sensor data, and responsive to the determined distance to the detected object, determines that the detected object represents a collision risk. The controller informs a driver of the vehicle of the collision risk and/or controls the vehicle to mitigate the collision risk.

A method for determining a trailer angle for a trailering assist system of a vehicle includes providing a rearward facing camera at a rearward portion of a vehicle and a control that processes image data captured by the camera. Responsive to processing by the processor of captured image data, a location of a portion of the trailer relative to the vehicle and a trailer angle of the trailer relative to a longitudinal axis of the vehicle are determined. During a reversing maneuver, a rearward trajectory of the trailer is determined and a graphic overlay may be generated to overlay displayed images to indicate the determined rearward trajectory. During forward travel, a degree of swing of the trailer may be determined and a threshold level of swing may be adjusted based at least in part on a speed of the vehicle and trailer and/or a load of the trailer.

An imaging system for a vehicle includes a rear backup camera and a video display screen for displaying video images derived from image data captured by the rear backup camera. The imaging system generates a backup overlay and an alignment overlay that are electronically superimposed on the displayed video images to assist a driver of the vehicle when executing a backup maneuver. The backup overlay includes a pair of side overlays superimposed on the displayed video images and the alignment overlay is superimposed on the displayed video images between the side overlays. The video display screen displays the video images and the backup overlay is generated responsive to the vehicle being shifted into reverse gear. The alignment overlay is generated responsive to a user input.

Imaging system for vehicle

A method of assembling a vehicular camera includes providing a printed circuit board and dispensing an adhesive in an uncured state at the printed circuit board. A front camera housing is mated with the circuit board, and the lens optics are aligned with respect to the imaging array at the circuit board by utilizing a multi-axis positioning device operable to translate the circuit board or lens assembly relative to the other along one or more orthogonal translational axes and manipulate the circuit board or lens assembly relative to the other about one or more orthogonal rotational axes. After aligning the lens optics with respect to the imaging array, the adhesive is cured to a first cure level and the joined lens assembly and the front camera housing are moved to a further curing station, where the adhesive is further cured to a second cure level.

Growing community of inventors

Linden, MI, United States of America

Joel S Gibson