Tula Technology, Inc.

Joel D Van Ess

Mohammad R Pirjaberi

Allan Joseph Kotwicki

Shikui Kevin Chen

Louis Joseph Serrano

Matthew Aaron Younkins

Steven E Carlson

Mark A Wilcutts

Siamak Hashemi

Ying Ren

Kian Eisazadeh-Far

Robert Scott Bailey

Mark A Shost

John W Parsels

Charles H Loucks

Methods, devices, estimators, controllers and algorithms are described for estimating working chamber air charge during engine operations. The described approaches and devices are well suited for use in dynamic firing level modulation controlled engines. Manifold pressure is estimated for a time corresponding to an induction event associated with a selected working cycle. The manifold pressure estimate accounts for impacts from one or more intervening potential induction events that will occur between the time that the manifold pressure is estimated and the time that the induction event associated with the selected working cycle occurs. The estimated manifold pressure is used in the estimation of the air charge for the selected working cycle. The described approach may be used to individually calculate the air charge for each induction event at any time that the engine is operating in a mode that can benefit from the individual cylinder air charge estimations.

Air charge estimation for use in engine control

Methods, devices, estimators, controllers and algorithms are described for estimating the torque profile of an engine and/or for controlling torque applied to a powertrain by one or more devices other than the engine itself to manage the net torque applied by the engine and other device(s) in manners that reduce undesirable NVH. The described approaches are particularly well suitable for use in hybrid vehicles in which the engine is operated in a skip fire or other dynamic firing level modulation manner&#x2014;however they may be used in a variety of other circumstances as well. In some embodiments, the hybrid vehicle includes a motor/generator that applies the smoothing torque.

Engine torque smoothing

In one aspect, an engine controller for an engine including multiple working chambers is described. The engine controller includes a mass air charge determining unit that estimates a mass air charge or amount of air to be delivered to a working chamber. Firing decisions made for a firing window of one or more firing opportunities are used to help determine the mass air charge. The engine controller also includes a firing controller, which is arranged to direct firings to deliver a desired output. Fuel is delivered to a working chamber based on the estimated mass air charge.

Manifold pressure and air charge model

A variety of methods and arrangements for detecting failure of the commanded air induction in an internal combustion engine are described. In some embodiments, the intake manifold pressure is monitored. An air induction event generates a fluctuation in the intake manifold pressure, which is recorded. The signal is processed through a diagnostic filter to help determine whether the actual induction matched the commanded induction. In other embodiments, measured crankshaft acceleration is compared with estimated crankshaft acceleration. If the two quantities differ by a threshold amount an induction fault is detected. The two detection methods may also be combined. The describe approaches are particularly well suited for use in engines operating in a skip fire mode with cylinder deactivation and/or a dynamic firing level modulation mode.

Induction diagnostics for skip fire engines

Induction diagnostics for skip fire engine

A variety of methods and arrangements for determining whether a high pressure exhaust spring is present in a cylinder of an internal combustion engine are described. For spark ignition engines, the electrical properties of the spark plug spark gap may be used to determine whether a high pressure exhaust spring is present.

Determination of a high pressure exhaust spring in a cylinder of an internal combustion engine

A variety of methods and arrangements for detecting misfire in a skip fire engine control system are described. In one aspect, a window is assigned to a target firing opportunity for a target working chamber. A change in an engine parameter is measured during the window. A determination is made as to whether a firing opportunity before the target firing opportunity is a skip or a fire and/or whether a firing opportunity after the target firing opportunity is a skip or a fire. Based at least in part on this skip/fire determination, a determination is made as to whether the target working chamber has misfired. In various embodiments, if the target working chamber is identified as persistently misfiring, the firing sequence is modified so that the target working chamber is deactivated and excluded from the firing sequence. In still other embodiments, a torque model is used to detect engine-related problems.

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Campbell, CA, United States of America

Joel D Van Ess