Abb Technology Ag

Joel A Kern

Charlie Sarver

Charles W Johnson

Samuel S Outten

Thomas A Hartmann

A three-phase non-linear dry-type transformer has integral molds formed of a glass fiber-reinforced polymeric material. The low voltage coil is comprised of an inner low voltage mold formed around each of the at least three core legs, a low voltage conductor winding wound upon the inner low voltage mold and an outer low voltage mold formed around the low voltage winding. The high voltage coil is comprised of an inner high voltage mold disposed around the outer low voltage mold, a high voltage conductor winding wound upon the inner high voltage mold, and an outer high voltage mold formed around the high voltage conductor winding. An annular space between the inner and outer high voltage molds and the inner and outer low voltage molds is filled by an insulating polymeric material during a casting process. The molds are bonded to the coil windings by the insulating polymeric material and remain during the operation of the non-linear transformer as integral components of the non-linear transformer.

Integral mold for a transformer having a non-linear core

A distribution transformer adapted for mounting to a utility pole. The distribution transformer includes a plurality of coil assemblies mounted to a ferromagnetic core. Each of the coil assemblies includes a low voltage coil and a high voltage coil. The low voltage coils are connected together and the high voltage coils are connected together. An encasement comprised of an insulating resin encapsulates the core and the coil assemblies. The encasement includes a substantially annular body and a pair of high voltage bushings extending outwardly from the body. Terminals extend from the high voltage bushings and are connected to the high voltage coils.

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Wytheville, VA, United States of America

Joel A Kern