Globalfoundries Inc.

Joanna Wasyluk

Stephan Kronholz

Berthold Reimer

Paul Raymond Besser

Markus Lenski

John S Foster

Frank Jakubowski

Richard Carter

Joachim Patzer

Carsten Reichel

Dominic Thurmer

Ardechir Pakfar

Joerg Radecker

Gregory Nowling

Kai Wurster

Sven Metzger

Ines Becker

Yew Tuck Chow

Yew-Tuck Chow

Kai Tern Sih

Lindarti Purwaningsih

Methods for fabricating an integrated circuit are provided herein. In an embodiment, a method for fabricating an integrated circuit includes forming a gate electrode structure overlying a semiconductor substrate. First sidewall spacers are formed adjacent to sidewalls of the gate electrode structure, and the first sidewall spacers include a nitride. An oxide etchant is applied to a surface of the semiconductor substrate after forming the first sidewall spacers. A second spacer material that includes a nitride is deposited over the semiconductor substrate and the first sidewall spacers to form a second spacer layer after applying the oxide etchant to the surface of the semiconductor substrate. The second spacer layer is etched with a second spacer etchant to form second sidewall spacers.

Methods for fabricating integrated circuits with robust gate electrode structure protection

Integrated circuits and methods for fabricating integrated circuits are provided. In one example, a method for fabricating an integrated circuit includes forming a cavity in a semiconductor region laterally adjacent to a gate electrode structure. An EPI strain-inducing fill is deposited into the cavity. The EPI strain-inducing fill includes a main SiGe layer and a Si cap that overlies the main SiGe layer. The EPI strain-inducing fill is doped with boron and has a first peak boron content in an upper portion of the EPI strain-inducing fill of about 2.5 times or greater than an average boron content in an intermediate portion of the main SiGe layer.

Integrated circuits including epitaxially grown strain-inducing fills doped with boron for improved robustness from delimination and methods for fabricating the same

A method and apparatus are provided for recessing a channel region of the PFET and epitaxially growing channel SiGe in the recessed region inside of a horizontally oriented processing furnace. Embodiments include forming an n-channel region and a p-channel region in a front side of a wafer and at least one additional wafer, the n-channel and p-channel regions corresponding to locations for forming an NFET and a PFET, respectively; placing the wafers inside a horizontally oriented furnace having a top surface and a bottom surface, with the wafers oriented vertically between the top and bottom surfaces; recessing the p-channel regions of the wafers inside the furnace; and epitaxially growing cSiGe without hole defects in the recessed p-channel regions inside the furnace.

Horizontal epitaxy furnace for channel SiGe formation

A method includes forming a patterned mask comprised of a polish stop layer positioned above a protection layer above a substrate, performing at least one etching process through the patterned mask layer on the substrate to define a trench in the substrate, and forming a layer of silicon dioxide above the patterned mask layer such that the layer of silicon dioxide overfills the trench. The method also includes removing portions of the layer of silicon dioxide positioned outside of the trench to define an isolation structure, performing a dry, selective chemical oxide etching process that removes silicon dioxide selectively relative to the material of the polish stop layer to reduce an overall height of the isolation structure, and performing a selective wet etching process to remove the polish stop layer selectively relative to the isolation region.

Methods of forming isolation structures for semiconductor devices by performing a dry chemical removal process

A method for fabricating an integrated circuit from a semiconductor substrate having formed thereon over a first portion of the semiconductor substrate a hard mask layer and having formed thereon over a second portion of the semiconductor substrate an oxide layer. The first portion and the second portion are electrically isolated by a shallow trench isolation feature. The method includes removing the oxide layer from over the second portion and recessing the surface region of the second portion by applying an ammonia-hydrogen peroxide-water (APM) solution to form a recessed surface region. The APM solution is provided in a concentration of ammonium to hydrogen peroxide ranging from about 1:1 to about 1:0.001 and in a concentration of ammonium to water ranging from about 1:1 to about 1:20. The method further includes epitaxially growing a silicon-germanium (SiGe) layer on the recessed surface region.

Methods for PFET fabrication using APM solutions

A method for fabricating an integrated circuit is disclosed that includes, in accordance with an embodiment, providing an integrated circuit comprising a p-type field effect transistor (pFET), recessing a surface region of the pFET using an ammonia-hydrogen peroxide-water (APM) solution to form a recessed pFET surface region, and depositing a silicon-based material channel on the recessed pFET surface region.

Methods for pFET fabrication using APM solutions

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Dresden, Germany

Joanna Wasyluk