Woodwelding Ag

Multimaterial-welding Ag

Joakim Kvist

Jörg Mayer

Patricia Poschner

Mario Lehmann

Laurent Torriani

Samuel Malzach

Philipp Bernhard

Martin Sigrist

Mario Weiss

Hannes Merz

Antonino Lanci

Patrick Mooser

Jonas Germann

Marcel Aeschlimann

Nicholas Aldersley

Elmar Mock

Muthumariappan Sankaran

Antonio Lanci

Samuel Melzach

A method of mechanically securing a first object to a second object, wherein the first object has a thermoplastic material in a solid state, the second object has a generally flat sheet portion having a second object edge. A third object is provided and arranged to provide an assembly including the first, second and third objects, in which assembly the second object edge is in contact with the thermoplastic material. Mechanical vibration energy is coupled into the assembly by means of a vibrating tool until a flow portion of the thermoplastic material due to friction heat generated between the second object edge and the thermoplastic material becomes flowable and flows around the second object edge to at least partially embed the second object edge in the thermoplastic material and the third object is caused to be embedded at least partially in the thermoplastic material of the first object.

Method for securing a second object to a first object

A method of mechanically securing a first object including a thermoplastic material in a solid state to a second object with a generally flat sheet portion, with a perforation of the sheet portion, and with the sheet portion having an edge along the perforation is provided, wherein the first object is positioned relative to the second object so that the edge is in contact with the thermoplastic material and wherein mechanical vibration energy is coupled into the assembly including the first and second objects until a flow portion of the thermoplastic material due to friction heat generated between the edge and the thermoplastic material becomes flowable and flows around the edge to at least partially embed the edge in the thermoplastic material. After the mechanical vibration stops, the thermoplastic material is caused to re-solidify, whereby the re-solidified thermoplastic material at least partially embedding the edge anchors the first object in the second object.

Securing a second object to a first object

A method of anchoring a lightweight building element having a first building layer and an interlining layer distally of the first building layer, and possibly a second building layer distally of the interlining layer. For anchoring, the distal end of a connector element is inserted into a mounting hole in the lightweight building element, and also a sleeve including a thermoplastic material is inserted into the mounting hole, the sleeve enclosing the connector element. Then, a distally facing liquefaction face of the sleeve is caused to be in contact with a proximally facing support face of the connector element. Energy impinges to liquefy at least a flow portion of the thermoplastic material of the sleeve, and the liquefaction face is pressed against the support face to cause at least a fraction of the flow portion to flow radially outward. After the flow portion has re-solidified, it anchors the connector element in the receiving object.

Anchoring of connector element

A method of anchoring a connector in a first object, wherein the first object is a lightweight building element having a first outer building layer and an interlining layer, and wherein the connector includes thermoplastic material in a solid state. The method includes: bringing a coupling surface portion of the connector into contact with an attachment location of the first outer building layer; displacing a portion of the first outer building layer at the attachment location with respect to the interlining layer by applying a first pressing force to the first outer building layer and thereby piercing the first outer building layer; applying a second pressing force to the connector and transferring energy to the connector until a flow portion of the thermoplastic material has liquefied and flown to interpenetrate structures of the interlining layer; and stopping the energy transfer and allowing the flow portion to re-solidify.

A method of fastening a second object to a fiber composite part including a structure of fibers embedded in a matrix material includes: providing the fiber composite part including an attachment surface, with a portion of the structure of fibers being exposed at the attachment surface; providing the second object; placing the second object relative to the fiber composite part, with a resin in a flowable state between the attachment surface and the connector; pressing the second object and the fiber composite part against each other and causing mechanical vibration to act on the second object or the fiber composite part or both, thereby causing the resin to infiltrate the exposed structure of fibers and activating the resin to cross-link; whereby the resin, after cross-linking, secures the second object to the fiber composite part.

Fastening objects to each other

A method of anchoring a connector in a heterogeneous first object that includes a first building layer and, distally of the first building layer, an interlining layer. The method includes providing the first object and the connector, which includes thermoplastic material in a solid state; contacting the connector with the first building layer; applying a first mechanical pressing force to the connector until the first building layer is pierced by the connector and a distal portion of the connector reaches into the interlining layer; applying a second mechanical pressing force and mechanical vibration to the connector until a flow portion of the thermoplastic material is flowable and penetrates structures of the first object, and a distally facing abutment face of the head portion abuts against the metal profile in a region next to the opening; and letting the thermoplastic material resolidify to yield a positive-fit connection.

Anchoring in a lightweight building element

Method of securing a fastener to an object

The relates to a method of mechanically securing a first object to a second object and includes the steps of: providing the first object including thermoplastic material in a solid state, providing the second object with a generally flat sheet portion having an edge, positioning the first object relative to the second object and bringing the first object and the second object to a relative movement to each other. The relative movement includes a rotational movement, such that a melting zone including flowable thermoplastic material is formed and such that thermoplastic material of the melting zone flows around the edge to at least partially embed the edge in the thermoplastic material. The invention further concerns a connector that is suitable for being used in a method according to the invention.

Bonding objects together

A method of mechanically connecting a connector to a first object includes providing the first object having an opening, providing a first connector element, a second connector element, and thermoplastic material in a solid state, placing the first and second connector elements relative to the opening, causing energy to impinge on the thermoplastic material until at least a portion thereof becomes flowable and flows relative to the first and second connector elements until it is in direct (intimate) contact with both the first and second connector elements, and causing the thermoplastic material to re-solidify (for example by letting the thermoplastic material to cool down to room temperature). The re-solidified thermoplastic material locks the first and second connector elements relative to one another to yield a connector assembly that is anchored in the opening by the thermoplastic material and/or by the locking of the first and second connector elements.

A method of bonding a second object to a first object includes: providing the first object, which includes a thermoplastic liquefiable material in a solid state; providing the second object, which includes a surface portion that has a coupling structure with an undercut such that the second object can make a positive-fit connection with the first object; and pressing the second object against the first object with a tool that is in physical contact with a coupling-in structure of the second object while mechanical vibrations are coupled into the tool. The step of pressing and coupling vibrations into the tool continues until a flow portion of the thermoplastic material of the first object is liquefied and flows into the coupling structures of the second object. Thereafter, the thermoplastic material of the first object is permitted to re-solidify to yield a positive-fit connection between the first and second objects.

A method of anchoring a connector in a first object includes providing the connector, the connector having a liquefiable material that is liquefiable by mechanical vibration, such as a thermoplastic material, bringing the connector into contact with low density layer that has an arrangement of discrete elements and gas-filled (empty) spaces between the discrete elements, pressing the connector against the low density layer and coupling mechanical vibration energy into the connector to cause the connector to penetrate into the low density layer to deform the discrete elements, until a flow portion of the liquefiable material becomes flowable and is caused to interpenetrate spaces between the deformed discrete elements so that an intertwined structure of the liquefiable material and the deformed discrete elements results, and stopping the mechanical vibration energy and causing the flow portion to re-solidify to anchor the connector in the low density layer.

A method of bonding a second object to a first object includes: providing the first object having a thermoplastic liquefiable material in a solid state; providing the second object having a surface portion that has a coupling structure with an undercut, so that the second object is capable of making a positive-fit connection with the first object; pressing the second object against the first object with a tool that is in physical contact with a coupling-in structure of the second object while mechanical vibrations are coupled into the tool; continuing to press and couple vibrations into the tool until a flow portion of the thermoplastic material of the first object is liquefied and flows into the coupling structures of the second object; and letting the thermoplastic material re-solidify to yield a positive-fit connection between the first and second objects by the re-solidified flow portion interpenetrating the coupling structures.

An adaptor for securing a second object includes an anchoring part and an adjustment part, wherein the anchoring part includes a distally facing anchoring surface and a proximally facing first control surface. The adjustment part has a distally facing second control surface positioned to abut against the first control surface. The anchoring part and the adjustment part define a common axis that is not perpendicular to the z direction, wherein the first control surface and possibly also the second control surface is/are helical with respect to the axis. Thereby a relative z position of the adjustment part with respect to the anchoring part is defined by the relative orientation of the adjustment part with respect to the common axis while the second control surface abuts against the first control surface.

Growing community of inventors

Nidau, Switzerland

Joakim Kvist