Taiwan Semiconductor Manufacturing Comp. Ltd.

Jiunn-Jyi Lin

Kwang-Ming Lin

Lih-Shyng Tsai

Min Cao

Yu-Hua Lee

Tzong-Sheng Chang

Hsien-Wen Chang

Chia-Hung Lai

Huan-Chi Tseng

Chin-Tien Yang

Shu-Lan Ying

Yung-Haw Liaw

Pei-Jan Wang

Kuei-Lung Chou

Chin-Twan Wei

Lih-Shyig Tsai

Chang-Tai Chiao

A novel method of forming a bond pad of a semiconductor device and a novel bond pad structure. Two passivation layers are used to form bond pads of a semiconductor device. A portion of the second passivation layer resides between adjacent bond pads, preventing shorting of the bond pads during subsequent wire bonding processes or flip-chip packaging processes.

Bond pad scheme for Cu process

A method is described for forming tapered contact via holes in large scale integrated circuit structures which avoids the formation of a re-entrance profile. The re-entrance profile can form at the entrance to the contact via hole when a dry etch is used as a first etching step by redepositing material removed during the dry etch at the entrance of the contact via hole. This re-entrance profile makes the angle of entrance into the contact via hole greater than 90.degree. and the step coverage of metal filling the hole poor. This invention uses wet etching with a greater lateral etch rate than vertical etch rate as a first etching step in the formation of the contact via hole and avoids the formation of the re-entrance profile. The edges of the resulting contact via hole are smooth and the entrance angle into the contact via hole is substantially less than 90.degree.. The step coverage of metal later filling the contact via hole is substantially improved.

Taper etching without re-entrance profile

There is described a multiple layer metallurgy, spin-on-glass multilayer metallurgy structure and method for making such structure for a one micrometer or less feature size integrated circuit with substantially free field inversion on a semiconductor substrate having a pattern of device regions therein. A passivation layer is located over the surfaces of the patterns. A pattern of openings are made through the passivation layer to at least some of the device regions which include source/drain regions. A patterned first metallurgy layer is in contact with the pattern of openings. A first via dielectric layer is located over the pattern of first metallurgy layer. A silicon-rich barrier dielectric layer is located over the first layer. A cured spin-on-glass layer is over the barrier layer. A silicon oxide second via dielectric layer is over the spin-on-glass layer. A pattern of openings is in the second via layer, spin-on-glass layer, barrier layer and first via layer. A patterned second metallurgy layer is in contact with the pattern of openings to make electrical contact with the first metallurgy layer wherein the multilevel metallurgy integrated circuit with substantially free field inversion is completed.

Method and resulting device for field inversion free multiple layer

A method for forming multiple layer metallurgy, spin-on-glass multilayer metallurgy for a one micrometer or less feature size integrated circuit with substantially free field inversion, that is the positive charge between the first via layer and the SOG is described. A semiconductor substrate having a pattern of field effect device source/drain regions therein with a pattern of gate dielectric and gate electrode structures associated therewith and a pattern of field isolation structures at least partially within semiconductor substrate electrically separating certain of these source/drain regions from one another are provided. A passivation layer is formed over the surfaces of said patterns. Then the multilayer metallurgy is formed thereover by opening a pattern of openings through the passivation layer to at least some of the source/drain regions, depositing and patterning a first metallurgy layer in contact with the pattern of openings, forming a first via dielectric layer over the pattern of first metallurgy layer, exposing the first silicon oxide via dielectric layer to a nitrogen plasma, forming a spin-on-glass layer over the via dielectric layer and curing the layer, forming a second via dielectric layer over the spin-on-glass layer, forming a pattern of openings in the second via layer, the spin-on-glass layer, and the first via layer, and depositing and patterning a second metallurgy layer through the openings to make electrical contact with the first metallurgy layer.

Nitrogen plasma treatment to prevent field device leakage in VLSI

The method is described for fabricating an integrated circuit having a combination of a capacitor and metal oxide semiconductor field effect transistor with gate electrodes and source/drain regions. The method features the use of silicon nitride or silicon oxynitride barrier layers. The barrier layer is a key to the successful lightly doped drain spacer etch process. The barrier layer aids in endpoint detection for the plasma etch. This allows for less loss of the field oxide and greater thickness control of the field oxide regions. Further, the silicon nitride endpoint detection allows for the removal of undesirable residual silicon oxide from the surface of the capacitor plate without loss of the polysilicon capacitor plate itself.

Modified and robust self-aligning contact process

A multiple layer metallurgy, spin-on-glass multilayer metallurgy structure and method for making such structure for a one micrometer or less feature size integrated circuit with substantially free field inversion on a semiconductor substrate having a pattern of device regions therein. A passivation layer is located over the surfaces of the patterns. A pattern of openings are made through the passivation layer to at least some of the device regions which include source/drain regions. A patterned first metallurgy layer is in contact with the pattern of openings. A first via dielectric layer is located over the pattern of first metallurgy layer. A silicon-rich barrier dielectric layer is located over the first layer. A cured spin-on-glass layer is over the barrier layer. A silicon oxide second via dielectric layer is over the spin-on-glass layer. A pattern of openings is in the second via layer, spin-on-glass layer, barrier layer and first via layer. A patterned second metallurgy layer is in contact with the pattern of openings to make electrical contact with the first metallurgy layer wherein the multilevel metallurgy integrated circuit with substantially free field inversion is completed.

Method for field inversion free multiple layer metallurgy VLSI processing

The method of forming a void-free surface on aluminum-copper metallurgy after stripping of resist is described. There is provided an aluminum-copper metallurgy on a suitable substrate, such as a semiconductor integrated circuit wafer during manufacture. A resist layer is formed over surface. The resist layer is exposing, developing and the developed resist is used as an etch mask to etch a layer, such as an insulating layer on the metallurgy which results in exposing the aluminum-copper metallurgy surface. The resist etch mask is removed by plasma oxygen ashing in presence of the exposed aluminum-copper surface. Rapid thermal annealing of the aluminum-copper metallurgy at a temperature of between about 400.degree. to 550.degree. C. is performed. The resulting surfaces are rinsed to remove any residual resist material. The result is a void-free aluminum-copper metallurgy surface.

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Hsin-Chu, Taiwan

Jiunn-Jyi Lin