Sara Lee Corporation

Jimmy Franklin Plyler

John R Everhart

James Moore Schenck

David L Kamp

Glenn Robert Pierce

Edmund L Pace

George S Noonkester

Dennis Starnes

Wayne G Foster

Erik D Moore

Michael D Hines

Michael Thomas Fox

Larry Thomas Clodfeller

Donald Frank Austin

A system for controlling the width and stitch density of a moving fabric web compacted by a fabric compaction system. The width control subsystem comprises a first camera which captures an image of a moving fabric web, and a first controller, wherein the first controller receives the captured image, calculates the width of the fabric web, and compares the calculated width to a first width set point. The stitch count control subsystem comprises a second camera that captures an image of a moving fabric web, and a second controller, wherein the second controller receives the captured image, calculates the stitch count of the fabric web, and compares the calculated stitch count to a first stitch count set point.

System and method for controlling width and stitch density of a fabric web

A moving fabric web vision inspection system. The apparatus includes at least two electronic cameras on one side of the moving fabric web for measuring the light intensity of a predetermined area of the moving fabric web. A high frequency, backlight, contrast panel on the other side of the moving fabric web provides reference point for the cameras to detect a defect. A controller connected to each of the electronic cameras generates a stop signal if the light intensity of the predetermined area of the moving fabric web deviates from a predetermined value. The predetermined value corresponds to a detected defect in the moving fabric web. Finally, a repair station downstream from the cameras allows an operator to repair a defect detected by the vision inspection system.

Operator-free fabric web inspection system

A fabric width control system for a fabric compactor for compacting a moving fabric web. The system includes a vision assembly for measuring the width of the moving fabric web downstream of the fabric compactor. A mechanical spreader is located upstream of the fabric compactor for adjusting the width of the web in response to a control signal from an open loop controller. The controller is connected to the vision assembly and the mechanical spreader for controlling the position of the mechanical spreader in response to a change in the width of the moving fabric web from a pre-set value. In the preferred embodiment, a cloth stabilizer is located downstream of the fabric compactor for maintaining the moving fabric web at a pre-determined position with respect to the vision assembly, thereby further increasing the accuracy of the system.

Fabric width control system

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Salisbury, NC, United States of America

Jimmy Franklin Plyler