Pentair Thermal Management LLC

Jim Beres

Juergen J Zach

Erik Olson

Embodiments of the invention provide systems and methods for tracking the thermal age of a self-regulating heating cable. Over a time period, current and voltage data for a cable signal are collected, from which spectral information is extracted. The spectral information has a frequency component and an amplitude component. The cable signal is processed to extract a line frequency signature that includes the electrical system's line current frequency and at least some of its harmonics. A ratio of the amplitudes of at least two of the odd harmonics of the line current frequency is calculated. The ratio is compared to an aging curve indicating the thermal age of the cable as a function of the odd-harmonic ratios. The curve may be obtained in a laboratory setting or in the field by characterizing a cable with zero hours of use. The characterizing may include aging the cable to determine the curve.

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Menlo Park, CA, United States of America

Jim Beres