Imerys USA, Inc.

Imerys Filtration Minerals, Inc.

World Minerals, Inc.

Jie Lu

Neil David Treat

Jarrod Hart

Michael Greene

Caroline Abler

Benjamin Yip

Jarrod R Hart

A method of making a synthetic hectorite-type mineral is described, along with its resulting physical and rheological properties. The synthetic hectorite-type mineral is a 2:1 phyllosilicate essentially free of aluminum, and having a trioctahedral structure with Mg2+ and Li+ occupying octahedral sites. As a hydrogel, the synthetic hectorite-type mineral has a swell index of greater than 55 mL, and a yield point of greater than 290 Pa. The method of making uses a MgO/MgCO3 buffer system, with heating for about 2 hours at temperatures of no higher than 300° C. and pressures of no higher than 600 psi.

Synthesis of hectorite-type mineral

A method of producing a polymer foam may include providing a polymer composition, introducing an alkaline earth metal silicate into the polymer composition, and foaming the polymer composition using a gas to form a polymer foam. A method of producing a polymer-matrix may include providing a polymer composition, nucleating the polymer composition with an alkaline earth metal silicate, and using a blowing agent to form a polymer foam from the polymer composition. The alkaline earth metal silicate may facilitate nucleation of the cells in the polymer foam. A polymer foam composition may include a polymer-based foam matrix and an alkaline earth metal silicate within a cell of the polymer-based foam matrix.

Controlled polymer foaming by tuning surface interactions between blowing agents and minerals

A method for calcining diatomaceous earth may include adding at least one lattice interfering agent to the diatomaceous earth to form a composite material. The method may further include heating the composite material at a temperature of at least about 800&#xb0; C. for at least about 15 minutes to form an at least partially calcined composite material. The at least one lattice interfering agent may include at least one cation of at least one of aluminum and titanium. A diatomaceous earth product may include the at least partially calcined composite material formed from the above-noted method for calcining diatomaceous earth. A filter aid may include the diatomaceous earth product.

Compositions and methods for calcining diatomaceous earth with reduced cristobalite and/or reduced beer soluble iron

Modified mineral-based fillers with enhanced retention of at least one active ingredient and/or enhanced antimicrobial capabilities are described. The materials comprise at least one mineral-based filler subjected to at least one modification process, which may be either a cationic modification process, a surface adsorption process, a surface retention process, or a combination thereof, with at least one active ingredient, followed by at least one thermal treatment. The at least one active ingredient may be a metal substance or other biocide, fungicide, mildewcide, antibiotic, insecticide, preservative, or antimicrobial agent. Methods for enhancing the antimicrobial activity of products in applications such as polymers, clothing, surgical equipment, coatings, and paints are also described.

Modified mineral-based fillers

Disclosed herein are diatomaceous earth products containing reduced soluble metal levels, processes for reducing soluble metal levels in diatomaceous earth products, and methods of using the same. In particular, diatomaceous earth products are disclosed that have been treated with at least one surface metal blocking agent, and then subjected to at least one thermal treatment process to reduce the level of soluble metals associated therewith. Such diatomaceous earth products containing reduced soluble metal levels may be useful for various applications including, but not limited to, as filter aid materials.

Diatomaceous earth products containing reduced soluble metal levels, processes for reducing soluble metal levels in diatomaceous earth products, and methods of using the same

Disclosed herein are methods of preventing or reducing scale formation or corrosion by combining at least one scale-forming fluid comprising at least one scaling compound with at least one anti-scale material chosen from at least one scale-adsorbent agent. The methods may reduce or prevent the formation of scale on surfaces of liquid-related process equipment, such as boilers and heat exchangers.

Methods for prevention and reduction of scale formation

Filter-aid materials are disclosed herein, as well as processes, systems, and methods using such filter-aid materials for filtering and removing particles and/or constituents from a fluid. Further disclosed herein are filter-aid materials and processes, systems, and methods using such filter-aid materials for filtering and removing particles and/or constituents from a fluid, wherein the filter-aid material comprises at least one composite filter-aid having novel pore size distribution and comprising at least one adsorbent component formed in-situ on at least one filtration component.

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Lompoc, CA, United States of America

Jie Lu