Gm Global Technolgoy Operations, Inc.

Jie Kou

Steven D Burch

Chad Dubois

Xiaofeng Wang

Christopher L Koppen

Joseph Hahn

Kenneth Kurzawa

A multi-function fuel delivery system and method of providing fuel delivery is provided that addresses space-related and cost related challenges as well as other challenges by combining a noise attenuating function, a hydrogen heating function, and a fuel supply rail capable of supplying hydrogen to multiple injectors within a single volume where a heat-transfer core utilizes an existing available internal volume of an attenuating volume or a fuel rail of a hydrogen supply manifold. A hydrogen fuel manifold, a hydrogen heat exchanger, and a fuel rail are housed in a single chamber such that a hydrogen fuel heating/cooling function, a hydrogen fuel noise/vibration attenuating function, providing the heat to the heat-transfer core, and providing the noise-attenuated H2 are performed in the single chamber.

Thermally conditioned noise / vibration attenuating fuel rail chamber

A process for detecting a low-level leak in a fuel cell system is provided. The process includes, within a computerized fuel cell controller, operating programming to monitor operation of the fuel cell system, determine an expected reduction in pressure within an anode gas loop of the fuel cell system based upon the monitored operation, determine a calibrated threshold pressure change based upon the expected reduction in pressure and a margin selected to indicate excess hydrogen gas within the anode gas loop indicating a fuel injector leak, when a fuel injector of the fuel cell system is commanded to a closed state, monitor a pressure within the anode gas loop through a time period, compare the monitored pressure within the anode gas loop through the time period to the calibrated threshold pressure change, and when the comparing indicates the excess hydrogen gas is present, taking remedial action.

Process and system for detecting low-level fuel injector leakage in a fuel cell system

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Novi, MI, United States of America

Jie Kou