Total E&p Canada Ltd.

Jianmin Kan

Ali Milani

A grid of pipes for conducting steam at a pressure greater than a vessels' operating pressure and delivering the steam throughout the grid forms the internals for a tailings solvent recovery unit. The delivery of steam throughout the grid aids in maintaining a relatively low partial pressure throughout the vessel to act as a driver for mass transfer. Conducting the steam at the higher pressure through the pipes in the grid permits a surface of the pipes to be heated to a temperature higher than possible in a conventional vessel, increasing the heat transfer to the feed stream which flows through the grid.

Multi-layer steam grid for heat and mass transfer in a tailings solvent recovery unit

A tailings solvent recovery vessel substantially without conventional internals utilizes nozzles for forming very fine solvent-containing hydrocarbon droplets from a solvent-containing tailings feedstream. The hydrocarbon droplets are discrete from water droplets. The hydrocarbon droplets are small enough to result in a large surface area and a desired fall residence time but sufficiently large that they are not entrained with the rising vapor in the vessel. The feedstream is introduced to the vessel with a pressure drop to result in an initial flashing of the solvent from the solvent-containing droplets. Heat from the vessel atmosphere or from steam flowing countercurrent to the falling hydrocarbon droplets is transferred to the falling hydrocarbon droplets resulting in vaporization of any residual solvent therefrom. A substantially solvent-depleted pool is collected in the bottom of the vessel and retained only so long as is required to pump the underflow stream from the vessel.

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Calgary, Canada

Jianmin Kan