Rockwell Automation Technologies Incorporated

Jiangang Hu

Lixiang Wei

Jeffrey D McGuire

Brian Patrick Brown

Rangarajan M Tallam

Zhijun Liu

Yogesh Popatlal Patel

Andrew J Roberts

Richard Lukaszewski

Haihui Lu

Yuan Xiao

Xikai Sun

Wei Qian

James A Ulrich

Shaofeng Zhang

James J Campbell

A power conversion system includes a sensing circuit to sense a system voltage of a DC bus circuit with a first DC bus terminal with a first voltage positive relative to a second voltage of a second DC bus terminal. The sensing circuit includes a first capacitor having a first terminal coupled to the second DC bus terminal, and a second terminal; a second capacitor having a first terminal coupled to the second terminal of the first capacitor, and a second terminal coupled to a reference node; and a resistive divider circuit coupled across the first capacitor and having an output terminal that delivers a voltage signal corresponding to a voltage across the first capacitor.

System and method for ground fault detection

Power converters, protection systems and methods to protect a precharge circuit in which a precharge resistor voltage is indirectly monitored during a normal operating mode, and a rectifier and an inverter are selectively disabled in response to the indirectly measured precharge resistor voltage indicating a fault in a precharge circuit SCR.

SCR based AC precharge protection

Power conversion systems, disclosed examples include power conversion systems, ground fault detection apparatus and methods to detect and identify ground faults in a power conversion system using AC coupling to sense a system voltage to determine a leakage flux linkage, and to identify a faulted converter phase based on a phase shift angle of the leakage flux linkage.

A method and controller to automatically determine a grounding condition of a motor drive, in which an inverter is operated at a predetermined frequency while a load resistor is connected between a single phase of a motor drive inverter output and a reference node, a leakage flux linkage value is computed according to a neutral-ground voltage of the motor drive, and a processor determines whether the motor drive is solid grounded, high-resistance grounded, or floating according to the leakage flux linkage value. In certain examples, the processor automatically turns the inverter off while the load resistor is connected between the single phase of the inverter output and the reference node, and automatically determines whether the motor drive is delta corner grounded according to the neutral-ground voltage.

Automatic system grounding condition detection

Power conversion systems, ground fault detection apparatus and methods to detect and identify ground faults in a power conversion system using AC coupling to sense a system voltage to determine a leakage flux linkage, and to identify a faulted converter phase based on a phase shift angle of the leakage flux linkage.

For reducing volume requirements and magnetic flux leakage, a compact inductor includes a first planar core with a first core thickness along a first axis orthogonal to a plane of the first planar core. In addition, the inductor includes a second planar core disposed parallel to the first planar core with a second core thickness along the first axis. The inductor further includes a plurality of electrical windings disposed between and adjacent to an inside plane of the first planar core and an inside plane of the second planar core. The electrical windings may include insulated electrical wires. No magnetic teeth may be disposed between the first planar core and the second planar core. The first axis is parallel to a magnetic axis of each electrical winding.

Compact inductor

Power conversion systems, discharge circuits and methods are disclosed for discharging a DC bus conditioner capacitor connected between a neutral node and a first reference node in a DC bus circuit of a power conversion system, in which a DC bus voltage of the power conversion system is monitored, and a discharge control DC power supply is activated in response to the DC bus voltage transitioning below a first threshold voltage to activate a switching circuit to connect a discharge resistor between the first reference node and a DC bus terminal of the DC bus circuit to at least partially discharge the conditioner capacitor through the discharge resistor.

Power conversion system with conditioner capacitor discharge apparatus

Precharging systems and methods are presented for precharging a DC bus circuit in a power conversion system, in which precharging current is connected through a precharging resistance coupled between only a single AC input line and the DC bus circuit when the DC bus voltage is less than a non-zero threshold, and a controller individually activates controllable rectifier switching devices when the DC bus voltages greater than or equal to the threshold using DC gating or pulse width modulation to selectively provide a bypass path around the precharging resistance for normal load currents in the power conversion system.

Precharging apparatus and power converter

A PLC or other industrial controller programmed to locate ground faults in a networked high resistance grounded multi-drive system through network communications messaging to automatically place networked motor drives in various operational states to isolate individual drives for ground fault identification testing and selectively identify individual drives as suspected ground fault locations.

Apparatus and method for automatic ground fault location determination in high resistance grounded motor drive system

Methods an apparatus are presented for identifying ground fault locations in multi-drive systems in which individual drives perform self-diagnosis for detected faults based on an identified fault signal frequency while the system drives continue operation, and a ground fault location system identifies suspected drives and individually confirms or exonerates individual drives by selective command speed adjustment while the drives remain operational within system tolerance ranges.

A HRG ground fault detector and method for detecting a ground fault in a High Resistance Ground (HRG) system are provided. The HRG ground fault detector in one example embodiment includes a first input A coupled to a first phase PHof the HRG system, a second input B coupled to a second phase PH, and a third input C coupled to a third phase PH, with the HRG ground fault detector generating a simulated neutral voltage Vfrom the first phase PH, the second phase PH, and the third phase PH. The simulated neutral voltage Vhas a zero voltage potential when the first phase PH, the second phase PH, and the third phase PHare equal. The HRG ground fault detector further compares the simulated neutral voltage Vto a predetermined fault voltage threshold, and detects a HRG ground fault if the simulated neutral voltage Vexceeds the threshold.

HRG ground fault detector and method using phase inputs to generate a simulated neutral voltage

Methods, apparatus and computer readable mediums are presented for controlling a multiphase inverter in which third harmonic injection pulse width modulation (THIPWM) is used for generating inverter switching control signals at or above a non-zero threshold inverter output frequency, and high frequency injection discontinuous pulse width modulation (HFIDPWM) is used for inverter output frequencies below the threshold, where the threshold frequency corresponds to a threshold period less than or equal to the thermal impedance time constant of the inverter switching devices, and the injected high frequency component for HFIDPWM corresponds to a common mode period less than the thermal impedance time constant to mitigate thermal stress on the inverter switches and low speed inverter output derating.

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Grafton, WI, United States of America

Jiangang Hu