Imprint Energy, Inc.

Ccl Label Gmbh

Florida State University Research Foundation, Inc.

Jesse Smithyman

Christine Chihfan Ho

Konstantin Tikhonov

Qiang Zheng

Zhiyong Liang

Chaojun Shi

John Devin MacKenzie

John Devin Mackenzie

Michael Coleman

Alexander Gurr

Ehsan Faegh

Provided are electrochemical cells and methods of manufacturing these cells. An electrochemical cell comprises a positive electrode and an electrolyte layer, printed over the positive electrode. In some examples, each of the positive electrode, electrolyte layer, and negative electrode comprises an ionic liquid enabling ionic transfer. The negative electrode comprises a negative active material layer (e.g., comprising zinc), printed over and directly interfacing the electrolyte layer. The negative electrode also comprises a negative current collector (e.g., copper foil) and a conductive pressure sensitive adhesive layer. The conductive pressure sensitive adhesive layer is disposed between and adhered to, directly interfaces, and provides electronic conductivity between the negative active material layer and the negative current collector. In some examples, the conductive pressure sensitive adhesive layer comprises carbon and/or metal particles (e.g., nickel, copper, indium, and/or silver). Furthermore, the conductive pressure sensitive adhesive layer may comprise an acrylic polymer, encapsulating these particles.

Solvent-free electrochemical cells with conductive pressure sensitive adhesives attaching current collectors

Provided are flexible multi-battery assemblies and methods of manufacturing these assemblies. In some examples, a flexible multi-battery assembly comprises a first current collector, parsed into a first plurality of current collector portions such that each portion contacts one of a plurality of electrochemically active stacks. The second current collector may be continuous (e.g., to provide support to the electrochemically active stacks) or similarly parsed into a second plurality of current collector portions. Each electrochemically active stack forms one of flexible electrochemical cells in the flexible multi-battery assembly. Furthermore, at least one outer surface of the first current collector or the second outer surface is fully exposed, e.g., to allow forming electrical and mechanical connections directly to one or both current collectors. In some examples, an insulator layer covers a non-exposed surface of the other current collector.

Flexible multi-battery assemblies, flexible electrochemical cells forming such assemblies, and methods of fabricating thereof

Provided are electrochemical cells, comprising water-retaining components, and methods of fabricating such electrochemical cells. A water-retaining component is configured to deliver water to the positive active material during the operation of the electrochemical cell. The water-retaining component may be a part of the positive active material layer, a part of the electrolyte layer, and/or a standalone component. In some examples, the water-retaining component comprises one or more crystal hydrates (e.g., MgSO, MgCl, NaSO, NaHPO, CuSO, CaCl, KAl(SO), and Mg(NO)), one or more water-retaining polymers (e.g., sodium polyacrylate, potassium polyacrylate, ammonium polyacrylate, and a cellulose derivative), one or more inorganic compounds (e.g., fumed silica, precipitated silica). In some examples, a method of forming an electrochemical cell comprises printing a positive active material layer, a negative active material layer, and an electrolyte layer, e.g., printing the electrolyte layer directly over the positive active material layer or the negative active material layer.

Electrochemical cells comprising water-retaining components and methods of fabricating

Provided are electronic circuits, comprising electrochemical cells directly integrated with other devices of the circuits, and methods of manufacturing these circuits. The direct integration occurs during cell manufacturing, which allows sharing components, reducing operation steps and failure points, and reducing cost and size of the circuits. For example, a portion of a cell enclosure may be formed by a circuit board, providing direct mechanical integration. More specifically, the cell is fabricated right on the circuit board. In the same or other examples, one or both cell current collectors extend outside of the cell boundary and used by other devices, providing direct electrical integration without a need for intermediate connections and eliminating additional failure points. Furthermore, printing one or more components of electrochemical cells, such as electrolytes and current collectors, allows achieving higher levels of mechanical and electrical integration that are generally not available in conventional cells.

Electronic circuits with directly integrated electrochemical cells

Electrochemical cells with a protective film that is permeable to hydrogen, or that include a catalyst that facilitates formation of mobile hydrogen species, that promotes sequestration or gettering of hydrogen or oxygen, and/or that facilitates conversion of hydrogen or oxygen to HO, are disclosed.

Protective films for printed electrochemical cells and methods of packaging electrochemical cells

The disclosure concerns an electrochemical cell including a cathode, an electrolyte, and an anode including an elemental metal or metal alloy. The electrolyte includes an electrolyte salt, an ionic liquid, and an optional first polymer binder. The electrolyte and/or the anode further includes a protective metal salt in an amount sufficient to (i) reduce or eliminate hydrogen evolution or open circuit side reactions in the electrochemical cell, or (ii) plate out onto or alloy with the anode metal or conductive additives in the anode. The electrochemical cell may further include a first current collector in contact with the cathode, and a second current collector in contact with the anode. The second current collector may include a metal or metal alloy. In such cells, the second current collector may further include the protective metal salt, and the protective metal salt may plate out onto or alloy with the metal or metal alloy of the second current collector.

Anode protective dopants for stabilizing electrochemical systems

Flexible electrical devices are provided that include a coated inner carbon nanotube electrode that has an exterior surface, an outer carbon nanotube electrode disposed on the exterior surface of the coated inner carbon nanotube electrode, and an overlap region in which the coated inner carbon nanotube electrode and the outer carbon nanotube electrode overlap one another, in which the device has a fiber-like geometry and first and second electrode ends. Methods are provided for fabricating an electrical component that includes a flexible electrical component having a fiber-like geometry and includes carbon nanotube electrodes.

Growing community of inventors

Alameda, CA, United States of America

Jesse Smithyman