Ppg Industries, Inc.

Ppg Industries Ohio, Inc.

Jerry C Hedden

Peter C Gaa

Narasimhan Raghupathi

Herbert W Barch

Donald L Motsinger

Howard J Hudson

Lesley M Allen

H Kenyon Watkins

A sizing composition for glass fibers comprises at least one film-former, at least one silane comprising an alkenyl group comprising a straight chain segment of at least five carbon atoms, wherein at least one carbon-carbon double bond is terminal and wherein the carbon atoms on the terminal double bond are unsubstituted, and at least one lubricant. The sizing composition can be used to coat glass fibers for use as reinforcement for cycloolefins that cure by the ring-opening metathesis polymerization ('ROMP') reaction.

Glass fiber sizing compositions, sized glass fibers, and polyolefin composites

Chemically treated glass fibers of the present invention perform well as wet chopped strands of glass fibers and are useful in producing glass fiber paper. In one aspect the chopped strands of glass fibers have an aqueous chemical treatment comprised of at least one water soluble, ungelled polymer having an effective viscosity, an effective film-forming capability and an effective molecular weight. In another aspect the chemically treated glass fibers have a chemical treating composition having a polyoxyethylene polymer as the water soluble and ungelled polymer with an effective film forming molecular weight along with water soluble, dispersible or emulsifiable aldehyde-condensate-reactable, polymeric agent, cationic lubricant or lubricating surfactant, aldehyde-condensate-reactable organo silane coupling agents and a carrier like water. The amount of the reactable polymeric agent is an effective white water compatible amount, where this agent is a polymer like either polyacrylamide or polyamide or a mixture of these. The aldehyde-condensate-reactable organo silane coupling agent can be an alkoxylated gamma aminoalkyltrialkoxy silane, a polyamino organo silane, mercapto functional organo silane or a ureido functional organo silane or a mixture thereof.

Treated glass fibers and aqueous dispersion and nonwoven mat of the

Treated glass fibers having adequate protection for gathering into strands and when chopped being more dispersible in aqueous media. The treated glass fibers have a coating of an aqueous treating composition, wherein the solids have a cationic surfactant having one or more primary, secondary and/or tertiary amine moieties and one or more water dispersible, poly(oxyethylene-oxyalkylene) copolymer having an oxide ratio of about 78 to about 22 to about 99 to about 1 and an average molecular weight of at least 15,000, and one or more polar functional coupling agents. Optionally, the solids may also have one or more starches that are insoluble or only incompletely soluble in cold water. Glass fibers treated with the aqueous treating compositions and produced into wet or dry chopped glass fiber strands having lengths of about 1/16 of an inch (1.58 mm) to about 3 inches (76.2 mm), have good dispersibility in aqueous media with or without addition of dispersing agents. Nonwoven, sheet-like mat is produced from aqueous dispersions having the chopped treated glass fibers, where some of the water is removed and polymeric binders, commonly referred to as wet strength binders, are applied and the mat is cured. The resulting nonwoven, sheet-like mat product has very good strength properties for use as a reinforcing element for roofing products, construction products and flooring products.

Treated glass fibers having adequate protection for gathering into strands and when chopped being more dispersible in aqueous media. The treated glass fibers having a coating of an aqueous treating composition, wherein the solids have a cationic surfactant having one or more primary, secondary and/or tertiary amine moieties and one or more water dispersible, poly(oxyethylene-oxyalkylene) copolymer having an oxide ratio of about 78 to about 22 to about 99 to about 1 and an average molecular weight of at least 15,000, and one or more polar functional coupling agents. Optionally, the solids may also have one or more starches that are insoluble or only incompletely soluble in cold water. Glass fibers treated with the aqueous treating compositions and produced into wet or dry chopped glass fiber strands having lengths of about 1/16 of an inch (1.58 mm) to about 3 inches (76.2 mm), have good dispersibility in aqueous media with or without addition of dispersing agents. Nonwoven, sheet-like mat is produced from aqueous dispersions having the chopped treated glass fibers, where some of the water is removed and polymeric binders, commonly referred to as wet strength binders, are applied and the mat is cured. The resulting nonwoven, sheet-like mat product has very good strength properties for use as a reinforcing element for roofing products, construction products and flooring products.

A package of wound glass fiber strand from which the glass fiber strands can be removed more efficiently for feeding into processing operations. The wound package of glass fiber strand is a package of superimposed annular layers of glass fiber strands having a central longitudinal, cylindrical cavity about which the strands are wound and having an outer cylindrical surface and a substantially flat circular top and bottom section. This package is covered with a stretchable polymeric film having a stiffness modulus of at least 1200 pounds/square inch and an elongation of about at least 5 and a thickness of about 0.75 to about 10 mils. The stretchable polymeric film is stretched around the package of glass fiber strands with a force greater than 4 pounds (18 Newtons) to stretch the film to cover the outer peripheral, cylindrical portion and to extend at least 0.5 inches (1.27 cm.) radially onto the top and bottom flat circular portions of the package. The polymeric film is stretched around the package for one or more wraps. The method of producing the wrapped package includes preparing a package of glass fiber strands wound in superimposed annular layers to have a central longitudinal, cylindrical cavity and an outer cylindrical surface and a substantially flat circular top and bottom section where at least one free end of the glass fiber strand extends into the central cavity for removal from the interior to the exterior of the package with the package prepared a stretchable polymeric material is selected having a stress modulus of at least about 1200 pounds per square inch and a percent elongation of at least about 5 and a thickness of about 0.75 to 10 mils. This stretchable polymeric film is wrapped about the package with a stretching force of greater than 4 pounds (18 Newtons) to stretch the film to cover the outer cylindrical portion of the package and to extend radially 0.5 inches onto the flat top and bottom circular portions of the package in one or more wraps.

Tubular glass fiber package and method

A sizing composition and process are provided for producing wound packages and particularly precision wound packages of glass fiber strand and/or roving. The sizing composition has a total solids content in the range of about 9 to about 30 weight percent and comprises a phenolic epoxy resin, the reaction product of a partial ester of a polycarboxylic acid containing one or more unesterified carboxyl groups with a compound containing more than one epoxy group; and organo silane or silanes; a non-ionic surface active agent; a protective colloid; and a cationic lubricant. The process for producing the precision wound packages of glass fibers includes forming a plurality of glass fibers from molten glass, treating the glass fibers with the sizing composition having a total solids content of about 9 to about 30 weight percent, gathering the treated glass fibers together into one or more strands and collecting the gathered strand or strands on a winder in a precision wound package to produce glass fiber strands or roving.

Method of forming and sizing glass fibers

A glass fiber size is provided which contains a phenolic epoxy resin, the reaction product of the partial ester of a polycarboxylic acid containing one or more unesterified carboxyl groups with a compound containing more than one epoxy group, an amino silane coupling agent, a methacryloxy alkyl trialkoxy silane, and a non-ionic surface active agent. A method of sizing glass fibers and glass fibers sized with the aforementioned composition are also provided.

Glass fiber sizing composition for the reinforcement of resin matrices

An improved textile forming size for glass fibers utilized in the preparation of rubber coated glass fiber tire cord is described in which a starch based forming size has incorporated therein a non-inoic wetting agent, a silane coupling agent and a paraffinic or microcrystalline wax. The use of this forming size on glass fibers which are subsequently coated with elastomer for use as tire cord results in a tire cord having improved flex fatigue properties.

Growing community of inventors

Shelby, NC, United States of America

Jerry C Hedden