R. A. Jones Co., Inc.

Jerome M Brugger

Matthew R Lukes

Joseph D Greenwell

Robert M Kalany

Anthony B Salvato

Michael E Myers

Steven F Mustain

Richard A Schaeffer

Packaging apparatus and methods include a plurality of article grippers driven by independently controlled motors in an end-of-arm tooling (EOAT), for picking articles, grouping articles, adjusting group pitch and placing article groups in packages where incoming articles and packages are continuously or intermittently moving and without motion of the entire EOAT in the direction in which articles and packages are picked and moved. Hole healing and incoming product registration apparatus and methods are disclosed.

Apparatus and methods for transferring continuously moving articles to continuously moving packages with intervening article grouping and group pitch adjustment

A column of cups guided by their rims in elongated slots is spaced into desired cup pitch by one or more linear stars from which the cups can be transferred for packaging. The linear stars have lugs engaging and spacing the cups. In another aspect of the invention, cups are manipulated into patterns for final grouping and packaging and by a plurality of cup orienting pickers engaging, inverting and re-orienting the cups. In one final packaged cup group of two or more layers, alternating cups in each layer are inverted and a top lid of a cup in an upper layer is disposed on a top lid of a cup in a bottom layer, while a bottom of a cup in an upper layer is disposed on a bottom of a cup in a lower layer, and in an alternating pattern.

Cup feeder

Trays are indexed at predetermined pitch on a tray conveyor. As the trays are conveyed, a turning guide engages a leading tray portion, turning the tray and urging it transversely downward and/or into buckets on an adjacent bucket conveyor or cartons on an adjacent carton conveyor. A cam is disposed rearward of each tray on the tray conveyors and the turning trays pivot about that cam. A hold-down prevents trays climbing over the turning guide. Pressure relief and tray indexing are provided upstream of the tray conveyor. Apparatus and methods are disclosed.

Flat tray cartoner

A pouch filling apparatus for filling pouches with product as the pouches travel around a filler wheel includes a hopper wheel carrying a plurality of hoppers over a sector of the filler wheel empty of pouches. The filler wheel carries a plurality of product dispensing units having an upper accumulation chamber. The hopper wheel and the filler wheel counter-rotate in timed relation so that individual product dispensing units and hoppers cross paths at a product transfer station to allow product to be dropped from a hopper into the accumulation chamber of a product dispensing unit. The filler wheel then rotates to a filling station and the product is released from the accumulation chamber into a pouch travelling along the pouch conveyor. In one embodiment, the product dispensing unit includes a lower expandable cone assembly which is lowered into the pouch at the filling station and expanded before the product is released from the accumulation chamber to form the pouch mouth into a substantially circular configuration. Alternative pouch expanders and product accumulation apparatus are described, as well as methods.

Product holding hopper and pouch expander for filling pouches and methods

An end effector for a robot for material handling of a stack of carton blanks or other items is disclosed. The end effector includes a pair of movable abutment members which engage opposing side edges of the blanks to thereby lift, transfer or manipulate the carton blanks for transfer to another material handling operation or station. Even though the individual blanks may be flexible, the end effector according to this invention grasps the stack of blanks on opposing side edges thereof to lift the stack of blanks without the need for inverting or otherwise repositioning the stack as required by prior art end effectors. A tab or other feature on the blanks may be utilized by the abutment members when engaging the blanks in order to assist the lifting of the stack.

Growing community of inventors

Melbourne, KY, United States of America

Jerome M Brugger