Megastir Technologies LLC

Smith International, Inc.

Jeremy Peterson

Scott M Packer

Russell J Steel

Jonathan A Babb

Paul T Higgins

David Rosal

Steve W Larsen

Samuel C Sanderson

Rod W Shampine

John M Hall

Yi Fang

Rodney Dale Fleck

Scott L Horman

Michael L Stewart

Matt Collier

Barry Wayne Struthers

A system and method for modifying a work piece surface of high melting temperature materials such as Advanced High Strength Steels, wherein a friction stir welding tool may include cutting elements located on the outside diameter of a collar assembly, wherein the collar assembly may be retrofitted for existing friction stir welding tools, or may be designed as a custom attachment for a new hybrid friction stir welding tool, wherein the surface of the work piece may be modified by removing detrimental flash and burr created during operation of the friction stir welding tool.

Material surface modification using friction stir welding hybrid process

An apparatus for forming a cutting insert may include a compression device having a sleeve with a bore. The sleeve may receive a substantially hollow can. Solid particulates may be positioned within the can, and a substrate material or other punch may also be positioned in the can. A forming device adjacent an end of the can in which the solid particulates are located may include at least one protrusion extending into the bore. The protrusion may be adapted to deform the can while also forming the plurality of solid particulates into a solid mass having one or more reliefs and/or lobes. A method may include pressing the solid particulates while within a can to form a solid mass having one or more reliefs or lobes. An HPHT process may be performed to bond the solid mass to a substrate material.

Manufacture of cutting elements having lobes

A system and method for friction stir welding of small diameter tubing, wherein the small diameter tubing is held in a correct position with a grasp sufficient to perform FSW when the tubing is comprised of high melting temperature materials, wherein the small diameter tubing can be rotated by the positioning and holding system while a FSW tool is held stationary, or vice versa, wherein internal mandrels are also described which can fit inside the smaller dimensions of the small diameter tubing and expand to provide a counter force to prevent deformation of the tubing when forces are applied by the FSW tool, wherein new FSW tool geometries are also described which enable the FSW tool to direct more heat on a tool/workpiece interface to counteract a lack of contact between the FSW shoulder and the workpiece because of tube curvature, and wherein the FSW tool is positioned on a small diameter tube by trailing the joint to provide desirable heating at the joint/workpiece interface and surface finishing.

Out of position friction stir welding of casing and small diameter tubing or pipe

A system and method for providing a mandrel that can be used to react the loads that are created by a friction stir joining tool as it performs friction stir joining of tubulars, the mandrel selected from a disposable mandrel, a partially disposable mandrel, a reusable mandrel, and a mandrel that is partially disposable and partially reusable.

Disposable mandrel for friction stir joining

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Cedar Hills, UT, United States of America

Jeremy Peterson