Toyota Motor Engineering & Manufacturing North America, Inc.

Toyota Jidosha Kabushiki Kaisha

Jeremiah Thomas Hammer

Aaron Richard Steinhilb

John Kim

Avinash S Phadatare

Robert J Marks

Mark D Clauser

Brian L Tew

Troy N Grantham

David N Evans

Rahul Gururaj

Majid Shaikh

Todd Muck

Skylar C Watson

Donald Federico

William Castleman

Haley L Grantham

Suk Jae Ham

Kristofer L Karch

Nikhil V Bhosale

Isao Kohno

Sato Koki

George DeWitt

A tow hook assembly including a housing, a receiving member, and a pin. The housing includes a side wall defining an asymmetric opening having a cam surface and an end wall. The pin rotatably couples the receiving member to the housing between an extended position and a rotated position. The pin includes an extended portion received within the asymmetric opening of the housing. In the extended position, the extended portion abuts against the end wall to inhibit rotation of the receiving member with respect to the housing in a first direction. Upon an application of a force exceeding a predetermined threshold, the extended portion abuts and deforms against the cam surface to permit rotation of the receiving member in a second direction opposite the first direction to rotate the receiving member from the extended position towards the rotated position.

Collapsing tow hook assemblies and vehicles including same

A vehicle frunk assembly is provided. The vehicle frunk includes a frunk housing having a bottom wall and a side wall having an interior surface and an opposite exterior surface. The interior surface of the side wall and the bottom wall define a storage space. The vehicle frunk includes a hood moveable between an open position and a closed position. The hood has a hood inner panel. The vehicle frunk includes a sealing flange extending outwardly from the hood inner panel, and the sealing flange has an inner surface and an outer surface. The sealing flange is configured to bound at least a portion of the side wall such that the inner surface of the sealing flange faces the exterior surface of the side wall to form a seal between the hood and the frunk housing when the hood is in the closed position.

Vehicle frunk assemblies

Tow hook for vehicles

Disclosed is a vehicle having a breakaway tie rod. The tie rod has a longitudinal axis oriented substantially orthogonal to the longitudinal axis of the vehicle, and includes a rod portion and a receiver portion. The rod portion includes a proximal ball joint disposed at the proximal end and a male coupling section disposed at the distal end. The receiver portion includes a female coupling section disposed at the proximal end, a distal ball joint disposed at the distal end, and a narrowing feature disposed between the proximal end and distal end. The male coupling section of the rod portion is received into the female coupling section of the receiver portion, forming a connection, and the distal end of the rod portion is disposed proximate to the narrowing feature. The narrowing feature is configured to fracture when subjected to a threshold force substantially parallel to the longitudinal axis of the vehicle.

Breakaway automotive steering tie rod for controlled wheel motion during crash

Disclosed is a vehicular device comprising a tether. The tether is anchored at a first point to the frame of the vehicle, and at a second point to the knuckle of a front wheel of the vehicle, wherein the knuckle couples the front wheel to the frame. The locations of the first anchor point and second anchor point, along with the length of the tether and the routing of the tether within the vehicle, are selected such that in a collision event between the front wheel and a barrier, when the knuckle becomes separated from the frame, the motion of the front wheel is constrained to exert force on both the barrier and the frame of the vehicle.

Active retractor device for controlling wheel motion during crash

Disclosed is a device for distributing crash energy within a vehicle. The device includes a member insertable into an end of a bumper beam of a vehicle, where a first portion of the inserted member occupies an unsupported end of the bumper beam. A second portion of the inserted member is fixedly attached to the bumper beam and to a left frame rail or a right frame rail of the vehicle, and a third portion of the inserted member occupies a portion of the bumper beam between the left frame rail and the right frame rail.

Structural reinforcement insert for a vehicle bumper

Systems and methods for controlling wheel motion during a collision are provided. A retaining member may be connectable between a vehicle frame and a wheel assembly to control motion of the wheel assembly during a collision of a vehicle with an object. The retaining member may include one or more of a first attachment point connecting the retaining member to the vehicle frame, a second attachment point connecting the retaining member to the wheel assembly, a retaining member routing, and/or one or more break-away connections attaching the retaining member to the vehicle frame and/or to the wheel assembly. The first and second attachment points, retaining member routing, and/or break-away connections may be selected to control motion of the wheel assembly within a preferred path to control loading between the object and the vehicle.

Systems and methods for controlling wheel motion during a collision

Disclosed is an apparatus for improving lateral crash pushing and distributing crash energy within a vehicle. The apparatus comprises a first frame cross member extending laterally between a left hand frame rail and a right hand frame rail of a vehicle, and a second frame cross member, aft of the first frame cross member, extending laterally between the left hand frame rail and the right hand frame rail. The apparatus further comprises an outrigger projecting outward laterally from the first frame cross member and an impact member selected from the left hand frame rail or right hand frame rail; and a connection arm projecting diagonally from a distal end of the outrigger to a connection point on the second frame cross member, beneath the impact member, such that when an impact force travels longitudinally into the outrigger, the impact force is distributed to both the first frame cross member through the outrigger and the second frame cross member through the connection arm.

Vehicle structural member for improved lateral loading

A system for noise and vibration sealing of a vehicle while providing reduced impact resistance includes a block of compressible material positionable between a vehicle hood and a support structure of the vehicle. The block of compressible material may include an attachment surface configured to be secured to a portion of the vehicle and an impact surface formed opposite the attachment surface. The impact surface may be positioned in the vehicle to be contacted by the hood or support structure during an impact event. An exterior surface may extend between the attachment surface and the impact surface. A cavity may be formed in the exterior surface. The cavity may have a first inner surface and a second inner surface opposing the first inner surface, and may be shaped to accommodate crushing of the block of compressible material during the impact event.

Deformable automotive noise and vibration seal for pedestrian protection

Systems and apparatus for a vehicle for improving pedestrian safety. The apparatus includes a hood of a vehicle including a hood outer panel having an exterior surface and an interior surface. The hood includes a hood inner panel connected to the hood outer panel. The hood includes a reinforcing patch connected to the interior surface of the hood outer panel between the hood outer panel and the hood inner panel, at a reinforcing location aligned with a structural component of the vehicle. The reinforcing patch is configured to increase the rigidity and mass of the hood outer panel at the reinforcing location to absorb energy from a pedestrian struck by the vehicle and to reduce impact from the structural component of the vehicle onto the pedestrian when the hood outer panel and the hood inner panel become compressed onto the structural component of the vehicle.

Adhesive hood reinforcement for pedestrian protection

A vehicle includes a bumper assembly including a bumper reinforcement beam extending generally in a vehicle lateral direction. A bumper beam contact component is located above the bumper reinforcement beam in a vehicle vertical direction. An upper energy absorbing structure is located at a top surface of the bumper reinforcement beam and between the bumper beam contact component and the bumper reinforcement beam.

Bumper assemblies including deformable upper energy absorbers

A vehicle includes a grille assembly, a radiator, and a bumper reinforcement beam. In addition, the vehicle includes an air deflector assembly that further includes an air deflector body portion that extends away from the radiator in the vehicle longitudinal direction over the bumper reinforcement beam and toward the grille assembly. The air deflector body portion includes an upper wall portion and an intermediate wall portion. The intermediate wall portion intersects the upper wall portion at an angle. The air deflector body portion includes a lower wall portion that is offset from the upper wall portion in the vehicle lateral direction by the upper wall portion. The intermediate wall portion intersects the lower wall portion at an angle so to facilitate collapsing of the air deflector body portion upon a vertical impact by a leg impactor during a pedestrian leg impact test.

Air deflector assemblies for vehicles

A bumper assembly includes a bumper cover, a bumper reinforcement beam spaced apart from the bumper cover, and a low speed bumper energy absorber that extends along a front surface of the bumper reinforcement beam between the bumper cover and the bumper reinforcement beam. The low speed bumper energy absorber includes a body portion extending along the front surface of the bumper reinforcement beam, wherein at least a portion of the body portion is space apart from the bumper cover, and one or more air deflectors extending between the body portion and the bumper cover, wherein the one or more air deflectors substantially isolate a portion of the bumper assembly from air leakage through the bumper assembly.

Bumper assemblies and vehicles with integrated air deflectors

A bumper assembly includes a bumper cover, a bumper reinforcement beam spaced apart from the bumper cover, a low speed bumper energy absorber that extends along a front surface of the bumper reinforcement beam between the bumper cover and the bumper reinforcement beam, and a low force energy absorber positioned below the low speed bumper energy absorber. The low force energy absorber includes a body portion extending along the front surface of the bumper reinforcement beam and one or more air deflectors extending from an upper surface of the body portion between the low speed bumper energy absorber and the bumper cover. The one or more air deflectors are configured to substantially isolate a portion of the bumper assembly from air leakage through the bumper assembly.

A bumper assembly includes a bumper cover including one or more air deflectors extending inward from the bumper cover, a bumper reinforcement beam positioned rearward of the bumper cover, and a low speed bumper energy absorber that extends along a front surface of the bumper reinforcement beam between the bumper cover and the bumper reinforcement beam. The one or more air deflectors extend from the bumper cover toward the low speed bumper energy absorber at an oblique angle relative to a front face of the low speed bumper energy absorber to substantially isolate a portion of the bumper assembly from air leakage through the bumper assembly.

Growing community of inventors

Ann Arbor, MI, United States of America

Jeremiah Thomas Hammer