Henkel Ag & Company, Kgaa

Jens Kroemer

Jan-Willem Brouwer

Frank-Oliver Pilarek

Fernando Jose Resano Artalejo

Matthias Hamacher

Marc Balzer

Franz-Adolf Czika

Sophie Cornen

Nicole Teubert

Michael Frank

William E Fristad

Peter Kuhm

Patrick Droniou

Natascha Henze

Annette Willer

Roland Popp

Stephan Winkels

Christian Stromberg

Thibault Leseur

Silvia Hohagen

The invention relates to a method for zinc phosphating components comprising surfaces made of zinc in order to suppress the formation of insoluble phosphation constituents removably adhered to the zinc surfaces and thus further improve the adhesion of dip-paint coatings applied later. In the method, a process is used of activating the zinc surfaces by means of dispersions containing particulate hopeite, phosphophyllite, scholzite, and/or hureaulite, wherein the proportion of particulate phosphates in the activation process must be adapted to the quantity of free fluoride and dissolved silicon in the zinc phosphation.

Method for zinc phosphating metal components in series so as to form layers

The invention relates to a method for zinc phosphating components so as to form layers, said components comprising surfaces made of steel with a high tolerance against aluminum dissolved in the zinc phosphating bath, wherein the precipitation of poorly soluble aluminum salts can be largely prevented. In the method, a process is used of activating the zinc surfaces by means of dispersions containing particulate hopeite, phosphophyllite, scholzite, and/or hureaulite, wherein the proportion of particulate phosphates in the activation process must be adapted to the quantity of free fluoride and dissolved aluminum in the zinc phosphation.

Method for zinc phosphating metal components in series in a sludge-free manner so as to form layers

A method for corrosion protection treatment, comprising contacting a series of components having metallic surfaces of iron and/or zinc with a passivating aqueous pretreatment solution, present in a system tank, containing compounds of the elements zirconium and/or titanium, and contacting with a source of fluoride ions wherein a portion of the pretreatment solution is discarded and replaced with a volume portion of one or more such replenishment solutions which in total are at least of equal size, by metered addition to the system tank of the pretreatment and wherein discarding as a function of the molar ratio of the elements fluorine to zirconium and/or titanium must not drop below a predefined value, the metered addition of replenishment solution takes place such that maintaining the concentration of the elements zirconium and/or titanium in the passivating aqueous pretreatment solution in the form of water-soluble compounds is ensured.

Optimized process control in the anti-corrosive metal pretreatment based on fluoride-containing baths

The present invention relates to a method for the serial surface treatment of metal components that have zinc surfaces, wherein the method comprises an alkaline pretreatment, and a method for the selective removal of zinc ions from an alkaline bath solution for the serial surface treatment of metal surfaces that have zinc surfaces. According to the invention, in order to perform each method, part of the alkaline aqueous bath solution is brought in contact with an ion exchange resin that bears functional groups selected from &#x2014;OPOXand/or &#x2014;POX, wherein X is either a hydrogen atom or an alkali metal and/or alkaline-earth metal atom to be exchanged having the particular valency n.

Method for the selective removal of zinc ions from alkaline bath solutions in the serial surface treatment of metal components

The present invention relates to an aqueous alkaline composition (A) for alkaline passivation of metallic components comprising at least in part surfaces of zinc or zinc alloys, containing iron(III) ions, phosphate ions, and one or more complexing agents, where a free alkalinity ranges from 1 to 6 points, and the pH is at least 11. The aqueous compositions (A) can additionally contain nonionic surfactants, so that such compositions are suitable for use in a method in which both cleaning and alkaline passivation of the metallic component occur in one step. The present invention further relates to a method for alkaline passivation of metallic components by contacting them with composition (A), and further a method for surface treatment in automobile body production, in which the alkaline passivation step using composition (A) is followed by an acid passivation step using a composition (B).

Composition for the alkaline passivation of zinc surfaces

The present invention relates to a chromium-free aqueous agent based on water-soluble compounds of titanium and/or zirconium and a source of fluoride ions, copper ions and metal ions selected from the group consisting of calcium, magnesium, aluminum, boron, zinc, iron, manganese and/or tungstene and to a method for the anti-corrosive conversion treatment of metal surfaces. The chromium-free aqueous agent is suitable for the treatment of various metal materials, joined in composite structures, amongst others of steel or galvanized steel or the alloys thereof or any combinations of said materials. Furthermore, surfaces of aluminum and alloys thereof can be treated in an anti-corrosive manner using the agent according to the invention. The anti-corrosive treatment is intended in particular as a pretreatment for a subsequent dip-coating. The invention further relates to a metallic substrate that was treated according to a predefined method sequence with the chromium-free agent according to the invention and to the use thereof, particularly in the automotive production of vehicle bodies.

Optimized passivation on Ti/Zr-basis for metal surfaces

The present invention relates to a method for improving the corrosion-protecting pre-treatment of metal surfaces and using rinse water in a manner to conserve resources in such a corrosion-protecting pre-treatment, comprising a conversion treatment step using an aqueous composition comprising at least 50 ppm of the elements B, Si, Ti, Zr and/or Hf in the form of water-soluble compounds at a pH value of 3 to 5.5, wherein a minimum fraction of 10 ppm of the elements B, Si, Ti, Zr and/or Hf in the form of water-soluble compounds is present in the last pre-rinse step and a portion of the aqueous composition of the conversion treatment step is contained in the first post-rinse step. The resource-conserving use of the rinse water is accomplished according to the invention by way of a cascaded return of rinse water from the last rinse step to the first rinse step. The present invention also relates to a metallic component treated using the method according to the invention and to the use thereof in a process for applying a multi-coating system, in particular a paint system containing an organic binder, in industrial manufacturing.

Successive corrosion-protecting pre-treatment of metal surfaces in a multiple-step process

A process for the anticorrosive treatment of metal components that have been heat-treated at a temperature of at least 100&#xb0; C. and at least partially comprise zinc surfaces, wherein the surfaces of the component that consist of zinc already partially have a crystalline zinc phosphate layer, wherein the cleaned component is given an activating pretreatment with an acidic aqueous dispersion of insoluble phosphates having a pH of not less than 4 and the component is subsequently subjected to a phosphating conversion treatment before electrocoating is applied. The invention also comprises the use of metal components that have been treated in such a process, for the application of multilayer systems and in particular for the manufacture of bodies in automobile production.

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Neuss, Germany

Jens Kroemer