Exxonmobil Chemical Patents Inc.

Jennifer L Bancroft

Richard Charles Stell

George Stephens

John R Messinger

Paul F Keusenkothen

Arthur R DiNicolantonio

James N McCoy

Robert David Strack

James M Frye

Subramanian Annamalai

George J Balinsky

Nick G Vidonic

Keith Holroyd Kuechler

Lawrence Carl Smith

Gerald G McGlamery, Jr

Russell D Sellen

Gregory E Yeo

James L Kendall

Paul Michael Edwards

William R White

Lawrence C Smith

Gerald G Mcglamery Jr

A method and system are disclosed for managing hydrate formation in a process that converts a hydrocarbon stream into Cunsaturates, such as ethylene and/or acetylenes. The method includes adding a hydrate inhibitor to a hydrocarbon stream to lower the hydrate formation point of the mixture stream from an initial hydrate formation point (H) of the hydrocarbon stream to a depressed hydrate formation point (H) of the mixture stream. Then, the mixture stream is depressurized to adiabatically cool the stream to a temperature (T), wherein the H&#x3c;T&#x3c;H. Then, at least a portion of the mixture stream is vaporized and the vaporized portion of the mixture stream is separated from the unvaporized portion of the mixture stream. Once separated, at least a portion of the vaporized portion is converted into product, such as ethylene and/or acetylene.

Method and apparatus for managing hydrate formation in the processing of a hydrocarbon stream

A method and system are disclosed for co-production of olefins and electric power. The method includes determining a separation level, separating a hydrocarbon feed into a light fraction stream and a heavy fraction stream based on the determined separation level; generating electric power from the heavy fraction stream; and cracking the light fraction stream in a pyrolysis unit to produce an effluent comprising olefins. The separation level may be based on olefin production requirements and electric power requirements or specific split of the hydrocarbon feed to be utilized for power generation and olefin production.

Process and apparatus for co-production of olefins and electric power

In one aspect, the invention includes in a process for cracking a hydrocarbon feedstock comprising: a) feeding a hydrocarbon feedstock containing at least 1 wt % of resid components having boiling points of at least 500&#xb0; C. to a furnace convection section to heat the feedstock; b) flashing the heated feedstock in a first flash separation vessel to create a first overhead stream and a first bottoms liquid stream; c) hydrogenating at least a portion of the first bottoms liquid stream to create a hydrogenated bottoms stream; d) flashing the hydrogenated bottoms stream in a second flash separation vessel to create a second overhead stream and a second bottoms liquid stream; e) cracking the first overhead stream and the second overhead stream in a cracking furnace to produce a pyrolysis effluent stream. In other embodiments, the process further comprises heating the hydrocarbon feedstock in step a) to a temperature within a range of from 315&#xb0; C. to 705&#xb0; C.

Process and apparatus for cracking high boiling point hydrocarbon feedstock

Provided is a method of producing polypropylene comprising contacting an oxygenate stream with a molecular sieve to form an olefin stream comprising propane, propylene and dimethylether; introducing the olefin stream into a propylene rectification tower possessing from less than 200 theoretical stages; withdrawing from the propylene rectification tower a bottom stream comprising dimethylether, a sidestream comprising propane, and an overhead stream comprising propane and propylene; introducing the overhead to a condenser to accumulate a propylene-rich stream; passing the propylene-rich stream to a splitter to produce (i) a first propylene stream that is introduced into a polypropylene reactor to contact a polyolefin catalyst, and (ii) a second propylene stream that is re-introduced into the rectification tower, the first and second propylene streams introduced at a desirable ratio; and recirculating the dimethylether stream to contact the molecular sieve.

Integrated dimethyl ether recovery from an oxygenate-to-olefins process and production of polypropylene

A process is provided for cracking hydrocarbon feedstock containing resid comprising: heating the feedstock, mixing the heated feedstock with a fluid and/or a primary dilution steam stream to form a mixture, optionally further heating the mixture, flashing the mixture within a flash/separation vessel to form a vapor phase and a liquid phase, partially condensing the vapor phase by contacting with a condenser within the vessel, to condense at least some coke precursors within the vapor while providing condensates which add to the liquid phase, removing the vapor phase of reduced coke precursors content as overhead and the liquid phase as bottoms, heating the vapor phase, cracking the vapor phase in a radiant section of a pyrolysis furnace to produce an effluent comprising olefins, and quenching the effluent and recovering cracked product therefrom. An apparatus for carrying out the process is also provided.

Cracking hydrocarbon feedstock containing resid utilizing partial condensation of vapor phase from vapor/liquid separation to mitigate fouling in a flash/separation vessel

A process for cracking hydrocarbon feedstock containing resid comprising: heating the feedstock, mixing the heated feedstock with a fluid and/or a primary dilution steam stream to form a mixture, flashing the mixture to form a vapor phase and a liquid phase which collect as bottoms and removing the liquid phase, separating and cracking the vapor phase, and cooling the product effluent. The process comprises at least two of the following conditions: (1) maintaining the bottoms under conditions to effect at least partial visbreaking; (2) reducing or eliminating partial vapor condensation during flashing by adding a heated vaporous diluent to dilute and superheat the vapor; (3) partially condensing the vapor within said flash/separation vessel by contacting with a condenser; (4) decoking internal surfaces and associated piping of the flash/separation vessel with air and steam; (5) utilizing a flash/separation vessel having an annular, inverted L-shaped baffle; and (6) regulating temperature in furnace tube banks used for heating by utilizing a desuperheater and/or an economizer. An apparatus for carrying out the process is also provided.

Process and apparatus for cracking hydrocarbon feedstock containing resid to improve vapor yield from vapor/liquid separation

A process to increase the non-volatile removal efficiency in a flash drum in the steam cracking system. The gas flow from the convection section is converted from mist flow to annular flow before entering the flash drum to increase the removal efficiency. The conversion of gas flow from mist flow to annular flow is accomplished by subjecting the gas flow first to at least one expander and then to bends of various degrees and force the flow to change directions at least once. The change of gas flow from mist to annular helps coalesce fine liquid droplets and thus being removed from the vapor phase.

Converting mist flow to annular flow in thermal cracking application

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Houston, TX, United States of America

Jennifer L Bancroft