Gm Global Technolgoy Operations, Inc.

Jeffrey R Lee

Travis Thompson

Stephen D Doubler

Steven L Clark

Richard Vriesen

James W McGregor

Peter W Mack

Chris F Stinehour

Robert P Guiliani

Robert P Giuliani

Scott L Yoders

Frank H Kays

Christopher Scagnetti

An internal gear and cap assembly includes a gear having a base that extends about an axis between a first and second end. The first end defines a groove that extends to a floor and the groove surrounds the axis. Teeth extend from the base. A lip extends from the first end and also surrounds the axis. A cap has a flange that is inserted into the groove. The lip is deformed toward the groove such that material from the lip flows to trap the flange between the lip and the floor of the groove to retain the cap to the gear in the axial direction. Slots may be defined in the flange such that the material from the lip flows into the slots to provide a key-lock between the cap and the gear to prevent rotation of the cap relative to the gear about the axis.

Internal gear and cap assembly and method of manufacture thereof

A system and method for forming a feature on an inner surface of a gear includes a sensor for sensing the position of a feature on the gear, a cutting station having a cutting tool for forming the feature on the inner surface of the gear, and a controller. The controller is operable to determine an amount of rotation necessary to rotate either the gear or the cutting tool such that the feature on the inner surface of the gear is formed at a desired orientation relative to the feature on the outer surface of the gear.

Method and system to manufacture oriented internal and external gear teeth

Method of manufacturing an internal gear and cap assembly

A pinion shaft and bearing assembly is provided having two different surface finish interfaces. A first surface finish functions to locate the bearing to the pinion. A second surface finish functions to improve the cure time of an adhesive used to retain the bearing to the pinion.

Pinion shaft and bearing assembly

A method for machining a surface on a workpiece having a member extending perpendicularly to the surface includes determining a position of a tool, determining a position of the workpiece, positioning at least one of the workpiece and the tool to a predefined position, rotating the workpiece, and rotating the tool to a predefined rotational speed. The predefined rotational speed synchronizes the rotation of the tool with the rotation of the workpiece in order to avoid unwanted contact between the tool and the member. The method includes the steps of translating at least one of the tool and the workpiece in a direction parallel to an axis defined by the workpiece, removing material from a first portion of the workpiece, translating at least one of the tool and the workpiece in a direction perpendicular to the axis of the workpiece, and removing material from a second portion of the workpiece.

Method of machining a carrier assembly

A damper assembly for absorbing and attenuating torsionals and vibrations transmitted from an engine to a transmission is provided. The damper assembly includes a damper flange with a plurality of spring-mass damper systems operatively attached thereto and elongated circumferentially about its outer periphery. Each spring-mass damper systems include an inner spring nestably positioned inside an outer spring, a first spring retainer having a base portion defining a first interface surface with a first pilot portion extending therefrom to define a second interface surface with a second pilot portion extending therefrom, and a second spring retainer having a base portion defining an interface surface with a pilot portion extending therefrom to define a fourth interface surface. The first and third pilot portions engage with and thereby restrict axial and radial movement of the outer spring. The second pilot portion is attached to the inner spring thereby restricting relative movement therebetween.

Spring-mass damper system for vehicle transmission

A device for centering a work piece with respect to a centerline of a tool includes a radially-stationary component rigidly secured with respect to the tool such that the radially-stationary component and the tool are concentric. A biasing mechanism is biased away from the radially-stationary component to apply substantially equally-distributed radial force at a periphery of the work piece to thereby center the work piece with respect to the tool. A method of broaching a work piece having an inner and an outer diameter includes machining the outer diameter and then applying circumferentially-distributed radial force to the inner diameter or the outer diameter to thereby center the work piece with respect to a broach tool. After the applying step, the method includes broaching the inner diameter of the work piece using the broach tool.

Method of broaching a work-piece

Work piece centering device and method of broaching

The present invention provides a hobbing machine. The hobbing machine includes a clamp fixture adapted to retain a gear blank. A motor is operatively connected to the clamp fixture and is configured to rotate the clamp fixture and the gear blank together at a predetermined speed. A rotatable cutter is translatable into engagement with the gear blank and is configured to cut the gear blank and thereby produce a plurality of gear teeth. A de-burring tool is translatable into engagement with the gear blank and is configured to remove burrs from the gear blank as the gear teeth are being cut. A motorized spindle is operatively connected to the de-burring tool, and is configured to power and rotate the de-burring tool at a predefined speed to optimize the removal of the burrs.

Growing community of inventors

Tipton, MI, United States of America

Jeffrey R Lee