Tdw Delaware, Inc.

University of Tulsa

Jeffrey Monroe Wilson

Roger Walker

Michael R Kessler

Joseph Alan Morton

Dixit B Kadakia

A repair device and method for its use includes plugs that pressure isolate an internally damaged pipeline section and an hermetically sealed housing that contains a length of composite material and a means for controllably releasing the composite material. In a preferred embodiment, the composite material is a pre-cured composite plank and the releasing means is a rotatable carriage assembly. The carriage assembly includes pairs of rollers that maintain the composite material in its coiled state and provide for its controlled release onto the interior wall of the pipeline. The carriage assembly also includes a nozzle for injecting an adhesive into a roller. The roller applies the adhesive onto the interior wall surface and then presses the composite material into the adhesive as the carriage assembly rotates and the composite material uncoils. A pneumatic or electric motor may be used to power the carriage assembly.

Internal composite repair apparatus

A method for repairing and reinforcing a pipeline includes covering a defect in a pipeline section with a composite wrap, isolating the wrap from the ambient environment, and applying a compressive force on the wrap so that the pressure on the wrap is substantially equal to the pipeline pressure. Isolating the wrap involves the use of a housing having a cavity that substantially conforms to the shape of the wrapped section. The cavity may contain a pressurized gas or liquid. Because the pressure acting on the surface of the wrap is at least substantially equal to the pressure of the pipeline section, the wrap cures as if the pipeline is at zero pressure. Once the wrap has effectively cured, the compressive force may be relieved and the housing removed. The composite is now under load and is immediately sharing load with the pipeline.

Composite load transferring technique

A composite plug system and a process to repair a hole in a tubular pipe. The process includes the steps of inserting a fastener through an opening in an oblong inner plate having an elongated diameter and a shorter diameter. The oblong plate is inserted into the pipe hole wherein the elongated diameter is greater than a diameter of the pipe hole and wherein the shorter diameter is less than the pipe hole diameter so that the oblong plate is within the tubular pipe beneath the hole. An initially liquid adhesive filler is applied over the oblong inner plate over the pipe hole. An outer plate having a central opening and a diameter larger than the pipe hole diameter is affixed over the pipe hole so that the central opening receives the fastener. The outer plate is secured to the oblong inner plate and the tubular pipe with the fastener until the adhesive filler solidifies. After the filler solidifies, the oblong plate and the outer plate are structurally bonded to the pipe wall through adhesion.

Composite plug system and process for high pressure pipeline leaks

An intumescent coating in the form of an initially liquid coating which cures to a solid and adheres to a substrate. The coating includes a flexible thermosetting epoxy, such as diglycidyl ether of bisphenol-A (DGEBA), with an aliphatic amine curing agent, expandable graphite flakes with reagent chemicals that react upon heating and decompose into gaseous products, and fumed silica. In the presence of heat or flame, an intumescent layer develops at the coating surface, insulating the substrate. The coating is found to add intumescent characteristics which provide heat resistant and fire retardant qualities.

Growing community of inventors

Tulsa, OK, United States of America

Jeffrey Monroe Wilson