Bipolar Power Corporation

California Institute of Technology

Sienza Energy Inc.

Jeffrey L Arias

Isabelle M Darolles

Julio A Aldecoa

Sean A Mendoza

Azin Fahimi

Shannon C Santana

Zarui S Chikneyan

Battery electrodes using VACNT forests to create 3D electrode nanostructures, and methods of making, are described. The VACNTs are electrically and mechanically attached to the anode or cathode substrates, providing a large area of 3D surfaces for coating with active materials and high-conductivity electron pathways to the cell current collectors. A number of different active materials suitable for anodes and cathodes in lithium-ion batteries may be used to coat the individual carbon nanotubes. The high surface area provided by the VACNT forest and the nano-dimensions of the coated active materials enable both high energy-density and high power-density to be achieved with the same battery. Complete conformal coating of the individual CNTs may be achieved by a number of different methods, and coating with multiple active materials may be used to create nanolaminate coatings having improved electrochemical characteristics over single materials.

Atomic layer deposition on high-aspect-ratio electrode structures

An improved bipolar lead-acid battery including a novel 'cup' design of a bipolar plate, a resilient sliding rim seal for each battery cell, spring conductors for achieving both high compression and current collection, unique current collecting plates, and a self-sealing venting port on the external container.

Bipolar lead-acid battery

The Bipolar Battery Construction disclosed and claimed above solves the problem of constructing a bipolar battery (11,12) with a desired, uniform, constant, pressure between each bipolar plate (20) and separator (30) in the battery cell stack (48). The provision of such a pressure dramatically increases battery life, and increases the power of the cell stack (48). Compressive force is provided by spring-loaded clamping internal to the battery (11,12). A sealed battery case (52) provides common confinement of gases and vapors from all cells (58), minimizing battery sealing requirements. An inhibitor device (80,81) is provided for minimizing or eliminating leakage current between adjacent battery cells (58) through electrolyte (32), avoiding self-discharge of the cells (58). Insulation (54) minimize temperature gradients in the cell stack (48) which assures uniform and stable performance.

Bipolar battery construction

Growing community of inventors

Downey, CA, United States of America

Jeffrey L Arias