Baker Hughes Corporation

Halliburton Energy Services, Inc.

Summit Esp, LLC

Jeffrey G Frey

Larry James Parmeter

Terry Lynn Glasscock

Michael R Rumbaugh

Ryan P Semple

Gregory Austin Davis

Hassan Mansir

Robert Charles De Long

Brett Leamy

Dezhi Zheng

Jim F Evenson

David G Korte

Jackson Reynolds

Steven W Pyron

David W Livingston

Matthew Thomas King

Adam Michael Zugelder

Brett D Leamy

Steven Keith Tetzlaff

Chad A Craig

Clark D Shaver

Kevin J Gilmore

Joseph Michael Munoz

Adam L Gibson

Terry L Glascock

Donald Ray Lingenfelter

Frank Warren Eddings

Matthew T Majors

Chris J Layton

Christopher J Layton

Donald R Lingenfelter

Steven K Tetzlaff

Terry L Glasscock

France W Eddings

A downhole electric submersible pump (ESP) assembly. The downhole ESP assembly comprises a permanent magnet motor (PMM) comprising a first drive shaft, a stator, and a rotor disposed within the stator and comprising a core coupled to the first drive shaft, wherein the core retains a first permanent magnet element within a first magnet pocket defined by the core that extends axially parallel to the first drive shaft and retains a second permanent magnet element within a second magnet pocket defined by the core that extends axially parallel to the first drive shaft; a seal section having a second drive shaft coupled to the first drive shaft; and a pump assembly having a third drive shaft coupled to the second drive shaft.

Permanent magnet motor

An electric submersible pump (ESP) assembly. The ESP assembly comprises a seal section that comprises a housing and at least one sacrificial anode assembly. The at least one sacrificial anode assembly comprises a sacrificial material suitable to attenuate the corrosive effect of HS fluid (hydrogen sulfide) and comprises a containment disposed inside the housing. The containment defines an annulus between an outside of the containment and an inside of the housing. The containment is disposed around the sacrificial material. The containment defines interiorly an initially void space downhole of the sacrificial material. The at least one sacrificial anode assembly defines a folded fluid flow path through the sacrificial material.

Sacrificial anode assembly for a seal section of an electric submersible pump (ESP) assembly

A downhole electric submersible pump (ESP) assembly. The downhole ESP assembly comprises a hybrid permanent magnet motor (PMM) comprising a first drive shaft, a stator, and a rotor comprising a first permanent magnet element, a second permanent magnet element, and an induction squirrel cage, wherein the rotor is mechanically coupled to the first drive shaft and disposed within the stator; a seal section having a second drive shaft coupled to the first drive shaft; and a pump assembly having a third drive shaft coupled to the second drive shaft.

Hybrid permanent magnet motor

A bellows motor expansion chamber for electric submersible pumps (ESP). An ESP assembly includes an electric submersible motor between a thrust chamber and a motor expansion chamber, the motor expansion chamber including a bellows coupled to a releasable bellows anti-movement system including a heat-activated release and alterable between an immobilizing position, wherein the releasable anti-movement system prevents concertinaed movement of the bellows in the immobilizing position, and a released position, wherein the bellows is concertinaedly moveable in the released position, and wherein the releasable bellows anti-movement system is in the immobilizing position below a release temperature and in the released position above the release temperature. A filter section within a well fluid inlet of the bellows motor expansion chamber includes a least two concentric filters of varying porosity, and a housing surrounding the filters including angled ribs and flow holes.

Bellows motor expansion chamber for an electric submersible pump

An electric submersible pump (ESP) seal section assembly. The assembly comprises a seal section filled with dielectric oil; a coupling body partially inserted into the seal section, and a coupling body, wherein the coupling body is substantially cylindrical and has a first outside diameter at an upper end of the coupling body, has a second outside diameter smaller than the first diameter below the first outside diameter, has a circumferential tapered shoulder between the portion of the coupling body having the first diameter and the portion of the coupling body having the second diameter; a service-less flange coupled to the seal section, wherein the service-less flange defines a circumferential opening having a circumferential tapered shoulder on an upper edge that contacts the circumferential tapered shoulder of the coupling body.

Electrical submersible pump (ESP) seal section service-less flange

A downhole tool includes an electric submersible pump to pump a well fluid to a surface of a borehole. The downhole tool includes a motor to power the electric submersible pump and a seal section to protect the motor from the well fluid. The seal section includes an elastomeric bag and a clamp at each end of the elastomeric bag to secure the elastomeric bag. The seal section includes an elastomeric bag protector secured around each clamp, wherein the elastomeric bag protector extends axially beyond a respective clamp to surround a tapered portion of the elastomeric bag above and below the clamp, and wherein the elastomeric bag protector has a sloped inner diameter that matches a profile of the tapered portion.

Elastomeric seal bag protector

A centrifugal electric submersible pump (ESP). The centrifugal ESP comprises a rotatable shaft, a series of impellers stacked on the rotatable shaft, each impeller comprising a hub secured to the rotatable shaft by a key, the series of impellers comprising an uppermost impeller and a lowermost impeller, a flanged sleeve keyed to the rotatable shaft below the lowermost impeller, and a seal disposed between the lowermost impeller and the flanged sleeve.

Centrifugal pump flanged sleeve inside surface flow prevention

A gas resistant pothead system and method for electric submersible motors. A gas resistant pothead system includes a lead foil wrapped motor lead cable (MLE) extending through a pothead, a sleeve of an insulator block inside the pothead, the sleeve including gold plating and lead-foil wrapping over the gold plating, and a lead-to-gold seal formed between the gold plating of the sleeve and the lead foil wrapping over the gold plating. A method of creating a seal to gas around a power cable connection to a downhole electric submersible motor includes wrapping lead foil around a MLE extending through a pothead, continuing the lead foil wrapping around a gold-plated sleeve of an insulating block inside the pothead, mechanically reinforcing the lead foil with an encapsulant, and bonding the lead foil to the gold plating of the insulating block.

Gas resistant pothead system and method for electric submersible motors

A pothead retaining sleeve apparatus, system and method. An electric submersible (ESP) motor pothead includes pivotable retaining sleeves, each pivotable retaining sleeve including a ball that seats within a socket inside the pothead, the ball rotatable in the socket such that each pivotable retaining sleeve is independently moveable around a spheroidal joint formed by the ball and socket. An ESP motor pothead system includes a pothead for electrically connecting a power cable to an electric submersible motor, each phase of the power cable extending through a retaining sleeve, the retaining sleeve extending through a conduit formed through an insulating block inside the pothead, the conduit including a spherical socket, the retaining sleeve including a tubular portion terminating at a ball seated within the spherical socket to form a ball and socket joint, and the tubular portion rotatable around the ball and socket joint during tying off of the phases.

Pothead retaining sleeve system, apparatus and method

A pothead cable seal for electric submersible motors. An electric submersible motor pothead system including a pothead that couples a power cable to an electric submersible motor operable in well fluid, the pothead including a finger seal including a finger around each phase of the power cable and a radial flange, a compression plate that exerts a radial force on each phase from an axial load provided by the compression plate against the radial flange, a seal seat including sockets that receive each finger; a space extending between a portion of an outer diameter of each finger and a flared inner diameter of the socket of the seal seat, and a seal ring extending circumferentially around an outer diameter of each finger and tangent to the flange, the seal ring contacting the flared inner diameter of the seal seat and closing the space to the ingress of well fluid.

Pothead cable seal for electric submersible motors

An electric submersible motor thrust bearing system is described. An electric submersible motor thrust bearing system includes a thrust bearing assembly carrying a thrust of an electric submersible motor, the thrust bearing assembly including a split ring secured around a shaft of the electric submersible motor inward of a rotatable thrust runner, the rotatable thrust runner coupled around an outer diameter of the split ring and mated above a non-rotatable thrust bearing, the rotatable thrust runner serving as a barrier to radial expansion of the split ring, a lock ring secured to the thrust runner by a threaded connection, at least a portion of the lock ring above the split ring and at least a portion of the thrust runner below the split ring, and the threaded connection securing the split ring axially between the lock ring and the thrust runner.

Electric submersible motor thrust bearing system

Systems and methods for protecting motor lead from debris and fluid contamination. In one embodiment, detachable, flexible lead wires within an ESP motor are covered by protective sleeves that are sealed against the end connectors of the leads. The end connectors are coupled to corresponding terminals in an epoxy fixture of the motor and a motor head in a manner that provides a seal between them. The sealed sleeve and end connectors prevent debris and contaminants in the fluid within the motor from reaching the conductive elements of the motor leads, thereby preventing accumulations of debris and contaminants that could otherwise cause electrical faults.

Systems and methods for preventing electrical faults associated with motor leads

A torque transmitting coupling for an electric submersible pump equipment string. A torque transmitting coupling system includes a first adapter including a first inner diameter mated to a first shaft rotatable about a first axis of rotation, and a first splined outer diameter mated to a splined coupling inner surface, a second adapter including a second inner diameter mated to a second shaft rotatable about a second axis of rotation, and a second splined outer diameter mated to the splined coupling inner surface, the first and second splined outer diameter at least partially spherical such that when the first axis of rotation moves with respect to the second axis of rotation, at least one of the splined outer diameters rock along the coupling inner surface.

Torque transmitting coupling for an electrical submersible pump equipment string

An electric submersible motor radial support bearing is described. An electric submersible motor includes a motor shaft extending longitudinally through a stator bore, the motor shaft bendable out of alignment with a longitudinal axis of the stator bore, a carrier keyed the stator bore, each rotor section of the motor separated from an adjacent rotor section by a roller bearing including a rounded roller cage between a rotatable inner race and a non-rotatable outer race, the inner race inward of the roller cage and rotatably secured to the motor shaft, the outer race having a curved inner diameter (ID) forming a roller cage socket, an outer diameter (OD) of the outer race non-rotatably secured to an ID of the carrier, the roller cage and outer race forming a spheroidal joint as the roller cage pivots off the longitudinal axis of the stator bore as the motor shaft bends.

Growing community of inventors

Broken Arrow, OK, United States of America

Jeffrey G Frey