Kennametal Inc.

Jeffrey E Hartshorn

Kenneth G DeRoche

Scott W Vogel

Craig S Adcock

Robert T Snyder

Jeremy L Fowler

An anti-rotation mounting mechanism is provided between an indexable insert and an insert-receiving pocket in the body of a machine tool, such as a milling cutter. The mechanism includes a plurality of curved stop surfaces uniformly disposed around the side surface of the insert, a portion of which is obliquely oriented with respect to the side surface of the insert, and at least one anti-rotation surface in the pocket of the tool body having a shape substantially complementary to that of the stop surfaces for forming an interference joint between the pocket and the insert. Both the stop surfaces and the anti-rotation surface are substantially defined by partial radius curves such that either a broad, line-type or lenticular contact between the anti-rotation surface and the obliquely oriented portion of one of the stop surfaces is achieved. The mechanism effectively prevents rotation between the insert and pocket without the formation of point-type, localized stresses which can chip or break the insert.

Anti-rotation mounting mechanism for round cutting insert

An adjustable lead angle toolholder is disclosed for selectively cutting a workpiece at 30.degree., 45.degree., or 60.degree. angles. The toolholder may have a rotatable, cylindrical endmill body that includes a radially-oriented wall or a stationary, square shank having a planar wall on its distal end. The toolholder further includes a cutting insert having at least one linear cutting edge, and a mounting assembly for pivotally mounting the insert onto the wall of the endmill body such that a lead angle of the linear cutting edge is adjustable with respect to the outer periphery of the toolholder body. The mounting assembly includes a plate-shaped insert holder, and a fastener for pivotally connecting the insert holder to the wall of the toolholder body. A locking screw secures the plate-shaped insert holder at a selected pivoted position on the wall of the toolholder body. The invention allows a single toolholder to cut or chamfer a workpiece at different angles.

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Greensburg, PA, United States of America

Jeffrey E Hartshorn