Cummins Inc.

Cummins Emission Solutions Inc.

Jeffrey Diwakar Abraham

Thomas R Nelson

Michael Haas

Adam W Kidd

Avra Brahma

Jinqian Gong

Lyle E Kocher

Gregory H Henderson

Premjee Sasidharan

Christophe Tricaud

Bryon D Staebler

Alan H Zhao

Ananth Vemuri

Daniel J Smith

Krithika Mohan

Kwadwo O Owusu

Easwar Yarrabikki

Siddharth Raj Gupta

Timothy J Greis

Marcela Schmalz De Bernardi

Swapnali Gujar

Kapil Rajkumar Dhanwani

Thomas C Smith, Jr

Edmund P Hodzen

Colin L Norris

Hoseinali Borhan

Xiaobo Song

Ying Yuan

David Schmidt

Bibin N Pattel

Yuying Song

Santhosh Kumar Pettem

Dylan Lawrence Schneider

A system includes a processing circuit having a memory coupled to one or more processors, the memory storing instructions therein that, when executed by the one or more processors, cause the one or more processors to: receive an estimated exhaust temperature; generate, based on the estimated exhaust temperature, a forecasted exhaust temperature; modify the forecasted exhaust temperature based on a downpipe model to generate a first temperature profile corresponding to a first component of an exhaust aftertreatment system; and generate, based on the first temperature profile, a second temperature profile corresponding to a second component of the exhaust aftertreatment system.

Systems and methods for forecasting aftertreatment temperatures over a horizon

Methods, apparatuses, and systems for managing a multiple, and particularly a dual-selective catalyst reduction (SCR), exhaust aftertreatment system according to one or more determined reductant dosing strategies are disclosed. A method includes: receiving, by a controller, data indicative of a catalyst of an aftertreatment system; determining, by the controller, a reductant dosing strategy based on a comparison of the data indicative of the catalyst to a respective threshold; and commanding, by the controller, an amount of reductant dosing based on the determined reductant dosing strategy.

Systems and methods for controlling exhaust gas emissions of a multiple SCR aftertreatment system

A method executed by at least one server, comprising: receiving, from a first monitored system comprising an internal combustion engine and a first sensor, a first signal associated with a first occurrence and a second occurrence of an internal combustion engine event and first measurement data of the first sensor; determining a first measurement from the first measurement data and a second measurement from the first measurement data based on the first and second occurrences, respectively; determining a reference measurement; determining a first reference deviation; determining a second reference deviation; after determining the first reference deviation is less than a first reference threshold and the second reference deviation is less than a second reference threshold, determining a measurement deviation; comparing the measurement deviation to a measurement threshold; and after determining the measurement deviation satisfies the measurement threshold, determining a first exhibited useful life of the first sensor.

Systems and methods for determining exhibited useful life of sensors in monitored systems

A system is configured to store a relationship data set of a plurality of diagnostic estimators and a plurality of failure modes, each failure mode represents a type of failure that can occur with a sensor or a vehicle component of a vehicle system, each diagnostic estimator is associated with a respective subset of the failure modes, each subset defines a control space within the vehicle system that contains at least one of (i) one or more sensors or (ii) one or more vehicle components. The system is configured to store a healthy diagnostic vector regarding nominal operational parameters of the vehicle system; acquire diagnostic information regarding current operational parameters of the vehicle system to generate an error diagnostic vector; apply the error diagnostic vector to the healthy diagnostic vector to generate a ratio diagnostic vector; and apply the ratio diagnostic vector to generate a value for each failure mode.

Fault isolation using on-board diagnostic (OBD) capability data

A system includes a processing circuit having a memory coupled to one or more processors, the memory storing instructions therein that, when executed by the one or more processors, cause the one or more processors to: receive engine operational data, the engine operational data indicative of at least one engine operational condition; determine, based on the engine operational data, an estimated exhaust temperature; generate, based on the estimated exhaust temperature and a finite time horizon, a forecasted exhaust temperature; correct the forecasted exhaust temperature based on a downpipe model to generate a first inlet temperature profile corresponding to a first component of the exhaust aftertreatment system; and generate, based on the first inlet temperature profile, a second inlet temperature profile corresponding to a second component of the exhaust aftertreatment system.

At least one server comprising at least one processor coupled to at least one memory storing instructions. The server can receive a first signal from a first monitored system comprising an internal combustion engine and a first sensor, the first signal associated with a first occurrence of an internal combustion engine event, a second occurrence of the internal combustion engine event, and first measurement data of the first sensor. The server can determine a first measurement from the first measurement data. The server can determine a second measurement from the first measurement data. The server can determine a measurement deviation between the first measurement and the second measurement. The server can compare the measurement deviation to a stored measurement threshold. The server can determine a first exhibited useful life of the first sensor based on the measurement deviation and at least one of the first measurement or the second measurement.

A system includes a controller configured to store a relationship matrix of a plurality of diagnostic estimators and a plurality of failure modes, each failure mode represents a type of failure that can occur with (i) a sensor or (ii) a vehicle component of a vehicle system, each diagnostic estimator is associated with a respective subset of the failure modes, each respective subset defines a control volume within the vehicle system that contains at least one of (i) one or more sensors or (ii) one or more vehicle components; store a healthy diagnostic vector regarding nominal operational parameters of the vehicle system; acquire diagnostic information regarding current operational parameters of the vehicle system to generate an error diagnostic vector; divide the error diagnostic vector by the healthy diagnostic vector to generate a ratio diagnostic vector; multiply the ratio diagnostic vector with the relationship matrix to generate a value for each failure mode.

An aftertreatment system includes a selective catalytic reduction (SCR) system, a heater, and a controller that determines a rise in temperature of exhaust gas at an outlet of the heater for a plurality of power levels, predicts a first temperature of the exhaust gas at the outlet of the heater based on the rise in temperature, predicts a second temperature of the exhaust gas at a location of the SCR system based on the first temperature, compares the second temperature for each of the plurality of power levels with a target temperature of the exhaust gas at the inlet of the SCR system, selects one of the plurality of power levels based on the comparison, and adjusts operation of the heater based on the selected one of the plurality of power levels to achieve the target temperature of the exhaust gas at the inlet of the SCR system.

System and method for controlling temperature of exhaust gas at inlet of selective catalytic reduction system

One exemplary embodiment is a method of operating a system comprising an internal combustion engine system, and an exhaust aftertreatment system comprising an SCR catalyst, and an electronic control system. The method comprises operating the electronic control system to perform the acts of determining a predicted temperature value indicative of a predicted future temperature of the SCR catalyst, determining a temperature profile value using the predicted temperature value and a current temperature value indicative of a current temperature of the SCR catalyst, operating a controller to provide an output indicating a difference between the temperature profile value and a temperature target, determining a heat request using the output of the controller, filtering the heat request using a prediction horizon, and controlling operation of the engine system using the filtered heat request to increase a temperature of the SCR catalyst.

Exhaust aftertreatment thermal management controls

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Columbus, IN, United States of America

Jeffrey Diwakar Abraham