Lyten, Inc.

Jeffrey Bell

Jerzy Gazda

Michael Wayne Stowell, Jr

Bruce Lanning

Anurag Kumar

George Clayton Gibbs

Prashanth Jampani Hanumantha

Qianwen Huang

James McKinney

Elena Rogojina

Jesse Baucom

You Li

John Thorne

Karel Vanheusden

Ratnakumar Bugga

Jingning Shan

Jared Christopher Long

David Cao

A lithium-sulfur battery including an anode, a cathode, a separator, and an electrolyte dispersed throughout the lithium-sulfur battery is provided. The anode may output lithium ions. The cathode may be positioned opposite to the anode and have an overall porosity as defined by multiple non-hollow carbon spherical (NHCS) particles joined together to form tubular NHCS particle agglomerate. Pores may be associated with the overall porosity of the cathode and interspersed uniformly throughout the NHCS particles. In some aspects, each pore having a diameter between 1 nm and 10 nm; and each tubular NCHS agglomerate has a length between 5 micrometers (μm) and 35 μm. Interconnected channels defined in shape by the NHCS particles may be joined to each other and the pores, where some interconnected channels may be pre-loaded with an elemental sulfur and retain polysulfides (PS). Retention of the polysulfides may be based on some NHCS particles.

Lithium-sulfur battery electrolyte compositions

A cathode with one or more carbonaceous regions positioned adjacent to one another. At least one region includes carbonaceous particles, where each particle includes carbon fragments and a deformable perimeter that may coalesce with adjacent particles. At least one region may include aggregates, where each aggregate may be formed of several particles joined to one another. Pores may be interspersed throughout the aggregates. At least one region may include agglomerates, where each agglomerate may be formed of a multitude of the aggregates joined to one other. At least one region has an electrical conductivity in an approximate range between 500 S/m to 20,000 S/m at a pressure of 12,000 pounds per square in (psi).

Lithium-sulfur battery including a cathode formed from multiple adjacent carbonaceous regions

A lithium-sulfur battery includes a casing having a length and a width, the casing including at least an anode and a cathode wound into a jelly roll oriented parallel to the length of the casing, an electrolyte disposed in the lithium-sulfur battery, a negative terminal extending along the length of the casing, and a positive terminal extending along the length of the casing, the positive terminal and the negative terminal parallel to one another.

Cylindrical lithium-sulfur batteries

This disclosure provides a battery including a cathode, an anode positioned opposite the cathode and a carbon interface layer. The carbon interface layer includes an electrically insulating flaky carbon layer conformally encapsulating the anode. A plurality of carbon nano-onions (CNOs) defining a plurality of interstitial pore volumes are interspersed throughout the electrically insulating flaky carbon layer. An electrolyte is in contact with the carbon interface layer and the cathode. A separator is positioned between the anode and the cathode. The electrically insulating flaky carbon layer can include graphene oxide (GO). The plurality of interstitial pore volumes can be configured to transport lithium (Li) ions between the anode and the cathode via the plurality of interstitial pore volumes in a bulk phase of the electrolyte. The carbon interface layer can be configured to inhibit growth of Li dendritic structures from the anode towards the cathode.

Protective carbon layer for lithium (Li) metal anodes

This disclosure provides a battery including a cathode an anode positioned opposite the cathode. The anode includes a hybrid artificial solid-electrolyte interphase (A-SEI) layer encapsulating the anode. The hybrid A-SEI layer includes a first active component, a second active component disposed on the first active component, and a plurality of carbon-containing aggregates interwoven throughout the first and second active components and configured to inhibit growth of Li dendritic structures from the anode towards the cathode. A separator is positioned between the anode and the cathode. The cathode includes a porous carbon-based structure configured to expand in a presence of polysulfide (PS) shuttle within one or more portions of the battery. An electrolyte is dispersed between the anode and the cathode and in contact with both the anode and the cathode. The plurality of carbon-containing aggregates can include a polymer, which includes a cross-linked polymeric network.

Artificial solid electrolyte interface cap layer for an anode in a Li S battery system

This disclosure provides a battery comprising a cathode and an anode positioned opposite the cathode. A hybrid artificial solid-electrolyte interphase (A-SEI) layer is deposited on the anode and includes a plurality of active components. A blended material is interwoven throughout the plurality of active components and configured to inhibit growth of Lithium (Li) dendritic structures from the anode to the cathode. The blended material includes a combination of crystalline sp-bound carbon domains of graphene sheets and a plurality of flexible wrinkle areas positioned at joinder points of two of more of the crystalline sp-bound carbon domains of graphene sheets and a polymeric matrix configured to bind the plurality of active components and the blended material together. An electrolyte is in contact with the hybrid A-SEI and the cathode and a separator is positioned between the anode and the cathode. The blended material includes curable carboxylate salts of metals.

Artificial solid electrolyte interface (A-SEI) cap layer including graphene layers with flexible wrinkle areas

A composition of matter suitable for incorporation into a battery electrode is disclosed. In some implementations, the composition of matter may include pores that may be defined in size or shape by several carbonaceous particles. Each of the particles may have multiple regions such that adjacent regions are separated from each other by some of the pores. Deformable regions may be distributed throughout a perimeter of each of the particles, for example, to accommodate coalescence of multiple adjacent particles. The composition of matter may also include a plurality of aggregates and a plurality of agglomerates, where each aggregate includes a multitude of the particles joined together, and each agglomerate includes a multitude of the aggregates joined together.

Powdered materials including carbonaceous structures for lithium-sulfur battery cathodes

A cathode may be formed form a first porous carbonaceous region and a second porous carbonaceous region positioned adjacent to the first porous carbonaceous region. Each region may have a corresponding concentration level of porous carbonaceous materials. Specifically, each region may include pores and non-tri-zone particles and tri-zone particles. In one implementation, each tri-zone particle may include carbon fragments intertwined with each other and separated from one another by mesopores. Each tri-zone particle may also include a deformable perimeter that may coalesce with adjacent non-tri-zone particles or tri-zone particles. In some aspects, the tri-zone particles may include aggregates formed by several tri-zone particles joined together. In some aspects, mesopores may be interspersed throughout the aggregates. Each tri-zone particle may also include agglomerates, where each agglomerate includes a multitude of the aggregates joined together. In some aspects, macropores may be interspersed throughout the aggregates.

Lithium-sulfur battery cathode formed from multiple carbonaceous regions

A battery is disclosed that includes an anode, a graded interface layer disposed on the anode, a cathode positioned opposite to the anode, an electrolyte, and a separator. The anode may output lithium ions during cycling of the battery. A graded interface layer may be disposed on the anode and include a tin fluoride layer. A tin-lithium alloy region may form between the tin fluoride layer and the anode. The tin-lithium alloy region may produce a lithium fluoride uniformly dispersed between the anode and the tin fluoride layer during operational cycling of the battery. The electrolyte may disperse throughout the cathode and the anode. The separator may be positioned between the anode and cathode. In some aspects, the battery may also include lithium electrodeposited on one or more exposed surfaces of the anode.

Protective layer including tin fluoride disposed on a lithium anode in a lithium-sulfur battery

A composition of matter may include pores and non-tri-zone particles and tri-zone particles. In one implementation, each tri-zone particle may include carbon fragments intertwined with each other and separated from one another by mesopores. Each tri-zone particle may also include a deformable perimeter that may coalesce with adjacent non-tri-zone particles or tri-zone particles. In some aspects, the tri-zone particles may include aggregates formed by a multitude of the tri-zone particles joined together. In some aspects, mesopores may be interspersed throughout the aggregates. Each tri-zone particle may also include agglomerates, where each agglomerate includes a multitude of the aggregates joined together. In some aspects, macropores may be interspersed throughout the aggregates.

Carbonaceous materials for lithium-sulfur batteries

Presently disclosed is a multi-layered carbon-based scaffolded structure having a conductive substrate. A first film is deposited on the conductive substrate and includes: a first concentration of three-dimensional (3D) carbon-based particles comprising: a plurality of conductive 3D aggregates formed of graphene sheets that are sintered together to define a 3D hierarchical open porous structure with mesoscale structuring in combination with micron-scale fractal structuring that is also configured to provide conduction between contact points of the graphene sheets. A porous arrangement is formed in the 3D hierarchical open porous structure and contains a liquid electrolyte configured to provide ion transport through a plurality of interconnected porous channels. The first film is configured to provide a first conductivity. A second film is deposited on the first film and comprising a second concentration of 3D carbon-based particles. The second film configured to provide a second conductivity lower than the first conductivity.

3D self-assembled multi-modal carbon-based particles integrated into a continuous electrode film layer

This disclosure provides a composition of matter nucleated from a homogenous nucleation to form a self-assembled binder-less mesoporous carbon-based particle. In some implementations, the composition includes: a plurality of electrically conductive 3D aggregates formed of graphene sheets and sintered together to define a 3D hierarchical open porous structure comprising mesoscale structuring with micron-scale fractal structuring and configured to provide an electrical conduction between contact points of the graphene sheets. A porous arrangement is formed in the 3D hierarchical open porous structure and is arranged to contain a liquid electrolyte configured to provide ion transport through a plurality of interconnected porous channels in the 3D hierarchical open porous structure. A respective porous channel of the plurality of porous channels includes: a first portion configured to provide tunable ion conduits; a second portion configured to facilitate rapid ion transport; and, a third portion configured to at least partially confine active material.

3D self-assembled multi-modal carbon-based particle

This disclosure provides a lithium (Li) ion battery that includes an anode, a cathode positioned opposite to the anode, a porous separator positioned between the anode and the cathode, and a liquid electrolyte in contact with the anode and the cathode. The anode includes an electrically conductive substrate. A first film is deposited on the electrically conductive substrate. The first film includes a first concentration of carbon particles in contact with each other and defines a first electrical conductivity for the first film. Each of the carbon particles includes a plurality of aggregates formed of few layer graphene sheets. The plurality of aggregates form a porous structure configured to undergo a lithiation, which can include any one or more of an intercalation operation or a plating operation. The anode and the cathode can include an electroactive material. The porous structure can provide conduction between the few layer graphene sheets.

Advanced lithium (LI) ion and lithium sulfur (LI S) batteries

This disclosure provides an electrochemical cell electrode including a film layer deposited on an electrically conductive substrate. The film layer includes a concentration of carbon aggregates formed from a plurality of few layer graphene sheets orthogonally fused together. A porous structure is defined by the plurality of few layer graphene sheets and is configured to any provide for electrical conduction between contact points between any two or more of the plurality of few layer graphene sheets or host an electroactive material. The electrochemical cell electrode can be an anode. The electroactive material can include an elemental lithium (Li) interspersed in a D-spacing between adjacent few layer graphene sheets in the anode. An additional film can be deposited on the film. The film can be configured to provide a first electrical conductivity and the additional film can be configured to provide a second electrical conductivity different from the first electrical conductivity.

Growing community of inventors

Santa Clara, CA, United States of America

Jeffrey Bell