Smith & Nephew Richards Inc.

Smith + Nephew

Jeff Schryver

Thomas Wade Fallin

Steve Garner

Michael Demane

Robert Brosnahan

Jeff Shea

Dawn M Ryan

Keith Matthew Kinnane

Michael B Cooper

Marc Long

Leonard J Tokish, Jr

Trevor Allen

The present invention is directed to methods and compositions for manufacturing a bone graft substitute. A powder compaction process is utilized to generate a shaped product comprised of a granulated bone material, such as demineralized bone matrix. In addition, a processing aid is utilized to facilitate compaction of the granulated bone material and for release of the product from the die.

Manufacture of bone graft substitutes

An in-situ surgical orthopedic milling apparatus includes an instrument frame having upper and lower end portions. A plurality of templates are provided, each forming a respective virtual pattern. A cutting device supported upon the frame cuts bone tissue (e.g., within the intramedullary canal of a patient's bone), by tracking the virtual patterns. A system of vertically stacked templates can be placed in position with respect to the instrument frame to define an operative position. The templates provide a wall portion that constrains movement of the cutting tool beyond a desired surgical cutting area defining an 'actual pattern'. In this first embodiment, the templates are in the form of stacked templates, each template having its own pattern.

Surgical milling system

A modular hip prosthesis can be custom fitted to a particular patient by a surgeon prior to surgical insertion. The prosthesis features a body having a neck portion for carrying a rounded head element, a transitional mid-section of the prosthesis body includes generally rectangular and generally rounded cross-sectional areas, and a stem section has a generally rounded cross-sectional area. The stem is tapered to receive a tubular extension sleeve with a hollowed portion corresponding in shape to the stem portion of the prosthesis. The tubular extension sleeve has an open end portion receptive of the lower tapering stem of the prosthesis body. The stem portion includes an internal bore, and an attachment in the form of an elongated screw is provided for connection to the stem internal bore for securing the extension sleeve and the prosthesis body together, forming a compressive sealed connection therebetween. Pads can be attached to the transitional mid-section of the prosthesis body for increasing the cross-sectional shape of the prosthesis at the transitional mid-section. The pads are loaded continuously to connect to the prosthesis body by the hip joint reaction force. Removable collars can be added to the prosthesis to form a transverse load carrying interface with the upper end of the patient's femur. Frustroconically-shaped extension sleeves can be added to the prosthesis neck for extending the neck length.

Modular hip prosthesis

An improved acetabular cup prosthesis has a cup body with a plurality of bores extending between an inner concave surface and an outer convex surface, wherein the bores can function as drill guides for providing alignment in the drilling of surgical openings after the acetabular cup body is placed in a patient. A plurality of pegs or spikes have proximate end portions that have connection members for forming connections with the bores, and distal end portions that can register into the drilled surgical openings.

Acetabular prosthesis with anchoring pegs

An improved acetabular cup prosthesis has a cup body with correspondingly shaped inner convex and outer concave surfaces. A polymer liner fits and attaches to the cup at the concave surface. The inner convex surface is highly polished and mirror-like, for retarding debris generation with the polymer liner and allowing optical pattern inspection. A plurality of bores can be provided, extending between an inner concave surface and an outer convex surface, wherein the bores can function as drill guides for providing alignment in the drilling of surgical openings after the acetabular cup body is placed in a patient. A plurality of pegs or spikes have proximate end portions that have connection members for forming connections with the bores, and distal end portions that can register into the drilled surgical openings.

Acetabular cup body prosthesis

A modular hip prosthesis can be custom fitted to a particular patient by a surgeon prior to surgical insertion. The prosthesis features a body having a neck portion for carrying a rounded head element, a transitional mid-section of the prosthesis body includes generally rectangular and generally rounded cross-sectional areas, and a stem section has a generally rounded cross-sectional area. The stem is tapered to receive a tubular extension sleeve with a hollowed portion corresponding in shape to the stem portion of the prosthesis. The tubular extension sleeve has an open end portion receptive of the lower tapering stem of the prosthesis body. The stem portion includes an internal bore, and an attachment in the form of an elongated screw is provided for connection to the stem internal bore for securing the extension sleeve and the prosthesis body together, forming a compressive sealed connection therebetween. Pads can be attached to the transitional mid-section of the prosthesis body for increasing the cross-sectional shape of the prosthesis at the transitional mid-section. The pads are loaded continuously to connect to the prosthesis body by the hip joint reaction force. Removable collars can be added to the prosthesis to form a transverse load carrying interface with the upper end of the patient's femur. Frustro-conically shaped extension sleeves can be added to the prosthesis neck for extending the neck length.

A modular hip prosthesis can be custom fitted to a particular patient by a surgeon prior to surgical insertion. The prosthesis features a body having a neck portion for carrying a rounded head element, a transitional mid-section of the prosthesis body includes generally rectangular and generally rounded cross-sectional areas, and a stem section has a generally rounded cross-sectional area. The stem is tapered to receive a tubular extension sleeve with a hollowed portion corresponding in shape to the stem portion of the prosthesis. The tubular extension sleeve has an open end portion receptive of the lower tapering stem of the prosthesis body. The stem portion including an internal bore, and an attachment in the form of an elongated screw is provided for connection to the stem internal bore for securing the extension sleeve and the prosthesis body together, forming a compressive sealed connection therebetween. Pads can be attached to the transitional mid-section of the prosthesis body for increasing the cross-sectional shape of the prosthesis at the transitional mid-section. Removable collars can be added to the prosthesis to form a transverse load carrying interface with the upper end of the patient's femur. Frustro-conically shaped extension sleeves can be added to the prosthesis neck for extending the neck length.

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Cordova, TN, United States of America

Jeff Schryver