Chevron Phillips Chemical Company LP

Jeff S Fodor

Qing R Yang

Paul J DesLauriers

Tony R Crain

Jerry T Lanier

Max P McDaniel

Joel L Martin

Chung Ching Tso

Eric J Netemeyer

David C Rohlfing

Randy S Muninger

Qing Yang

Methods of controlling olefin polymerization reactor systems may include a) selecting n input variables, each input variable corresponding to a process condition for an olefin polymerization process; b) identifying m response variables corresponding to a measurable polymer property; c) adjusting one of more of the n input variables using the olefin polymerization reactor system and measuring each of the m response variables as a function of the input variables for olefin polymers; d) analyzing the change in each of the response variables as a function of the input variables to determine coefficients; e) calculating a Response Surface Model (RSM) for each response variable determined in step d); f) applying n selected input variables to the calculated RSM to predict one or more of m target response variables; and g) using the n selected input variables to operate the olefin polymerization reactor system and provide a polyolefin product.

Polyolefin process monitoring and control

Methods of controlling olefin polymerization reactor systems are provided herein. In some aspects, the methods include a) selecting n input variables, each input variable corresponding to a process condition for an olefin polymerization process; b) identifying m response variables, each response variable corresponding to a measurable polymer property; c) adjusting one of more of the n input variables in a plurality of polymerization reactions using the olefin polymerization reactor system, to provide a plurality of olefin polymers and measuring each of the m response variables as a function of the input variables for each olefin polymer; d) analyzing the change in each of the response variables as a function of the input variables to determine the coefficients; e) calculating a Response Surface Model (RSM) using general equations for each response variable determined in step d) to correlate any combination of the n input variables with one or more of m response variables; f) applying n selected input variables to the calculated Response Surface Model (RSM) to predict one or more of m target response variables, each target response variable corresponding to a measurable polymer property; and g) using the n selected input variables Ito Ito operate the olefin polymerization reactor system and provide a polyolefin product.

Methods for controlling the weight ratio of a higher molecular weight component to a lower molecular weight component of an olefin polymer are disclosed. This weight ratio can be increased as polymerization reaction temperature and/or catalyst system residence time are increased.

Methods for controlling dual catalyst olefin polymerizations

The present invention provides a polymerization process which is conducted by contacting an olefin monomer and at least one olefin comonomer in the presence of hydrogen and a metallocene-based catalyst composition. Polymers produced from the polymerization process are also provided, and these polymers have a reverse comonomer distribution, low levels of long chain branches, and a ratio of Mw/Mn from about 3 to about 6.

Process for producing broader molecular weight distribution polymers with a reverse comonomer distribution and low levels of long chain branches

Growing community of inventors

Bartlesville, OK, United States of America

Jeff S Fodor