Motorola Corporation

Jeff R Beasley

Masaru Tokiyama

David I Blatt

John C Dzung

Orlando Hernandez

Juan B De La Luz

Michael B Kirschner

Robert Andrew Charles

Michael Scott Henning

Sacha C Hall

Combined speaker and microphone

A battery pack (30) is assembled with a flexible circuit board (38), a first tab (40), and a second tab (42). The flexible circuit board (38) has an exposed area of isolated conductor (46) which is located directly under the intersection of the first tab (40) and the second tab (42), a point where the two are resistance welded together (44). When a weld current is applied at this point (44), the isolated conductor area (46) acts as a current sink such that current flows primarily through the second (lower) tab (42). This method allows both tabs or elements to be of the same or similar thickness and electrical properties, and facilitates automated battery pack assembly.

Method of resistance welding thin elements

A unitarily molded seal membrane (310) includes an integral microphone support (304) which includes a diaphragm (306). A cavity wall (406) is located about said diaphragm (306) on one side of the seal membrane (310). The cavity wall (406) defines a cavity area (410) for receiving a microphone (504). The cavity wall aligns the diaphragm (306) in front of the microphone (504), thereby allowing for environmental sealing of the microphone (504).

Seal membrane with integral microphone support

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Sunrise, FL, United States of America

Jeff R Beasley