Amtek Research International LLC

Jeff M Frenzel

Richard W Pekala

Robert R Waterhouse

Daniel Wandera

Jungseung Kim

A solidified, conformable porous composite having interconnected pores and containing thermally-expanded polymer microspheres and a particulate filler material is disclosed herein. An energy storage device containing a solidified, conformable porous composite having interconnected pores and comprising thermally-expanded polymer microspheres and particulate filler material is disclosed herein. A method of making a solidified, conformable porous composite in which no solvent is introduced into and extracted from the composite in the formation of pores is disclosed herein.

Solidified, conformable porous composites and related devices, methods, and uses

An electrically conductive porous composite composed of an expanded microsphere matrix binding a material composition having electrical conductivity properties to form an electrically conductive porous composite is disclosed herein. An energy storage device incorporating the electrically conductive porous composite is also disclosed herein.

Dry process electrically conductive composite formation

Granules containing mixtures of silica powder and cross-linked rubber powder are used in the manufacture of battery separators or vehicle tires. A granule contains silica and rubber powders in proportional amounts that form a silica powder carrier within which rubber powder particles are distributed. Incorporating silica-rubber granules in the manufacturing process of polyethylene separators offers a way to limit water loss in and improve the cycle life of a deep cycle lead-acid battery. Incorporating silica-rubber granules in the manufacturing process of vehicle tires affords advantages including easier material handling, reduced production of dust, and reduction in the number of ingredients measured and added to the formulation.

Porous granules containing mixture of rubber and silica powders

A flexible microporous polymer sheet having first and second opposite major surfaces comprises a polymer matrix binding a filler component that exhibits high oil absorption capacity in its initial state before the start of material processing. The polymer matrix includes a polyolefin component and has three-dimensional interconnecting and interpenetrating pore and polymer networks through which the bound filler component is distributed from the first major surface to the second major surface. The polyolefin and filler components are included in amounts that result in a microporous polymer sheet having between about 75% and about 90% porosity and containing less than about 10 wt. % polyolefin component. Preferred polyolefin and filler components include ultrahigh molecular weight polyethylene and high oil absorption precipitated silica, respectively.

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Albany, OR, United States of America

Jeff M Frenzel