The Boeing Company

Jeff Duce

James P Schalla

Jason Turner

Ashley LaGwyn House

Embedded lighting, microphone, and speaker features for composite panels are described. An example composite panel includes a plurality of plies assembled in a stack-up, and a trace sheet with electrically conductive traces and a plurality of transducer discs positioned onto the electrically conductive traces at positions such that the electrically conductive traces form an electrical interconnection between selected ones of the electrically conductive traces and associated ones of the transducer discs. The trace sheet is included as an internal ply in the stack-up of the plurality of plies. The composite panel also includes a composite base upon which the stack-up of the plurality of plies is applied, and the plurality of plies are cured upon the composite base to integrate the trace sheet and the plurality of transducer discs into the composite base.

Method of manufacturing a composite panel

Lighting panels and methods of manufacturing lighting panels are described. An example lighting panel includes a substrate that has a planar surface, electrically conductive traces printed onto the planar surface of the substrate, and light sources mounted onto the electrically conductive traces at mounting positions such that the electrically conductive traces form an electrical interconnection between selected ones of the electrically conductive traces and associated ones of the light sources. The lighting panel also includes a polymer sheet provided over the light sources, and a composite base upon which a stack-up of the substrate with the printed electrically conductive traces, the light sources, and the polymer sheet is applied. The light sources are embedded into the composite base and are also flush with a top surface of the stack-up, and the substrate is also embedded into the composite base underneath the light sources at the mounting positions.

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Chicago, IL, United States of America

Jeff Duce