Gm Global Technolgoy Operations, Inc.

Jeanette E Owejan

Chunxin Ji

Gerald W Fly

Yeh-Hung Lai

Jingxin Zhang

Timothy J Fuller

Mark F Mathias

Roland J Koestner

Daniel P Miller

Bradley M Houghtaling

Eric J Connor

Wenbin Gu

Sean Mackinnon

Rohit Makharia

Todd W Huston

Hubert A Gasteiger

A fuel cell includes a first electrode and a second electrode with an ion conducting polymer membrane positioned between these electrodes. The fuel cell further comprises a first OER catalyst-containing ionic layer positioned between the first electrode and the ion conducting polymer membrane. The first OER catalyst-containing layer includes an OER catalyst-containing compound, an ion conducting polymer and carbon. Characteristically, the weight ratio of ion conducting polymer to carbon is from about 10 to about 100. A method for forming the fuel cell is also provided.

Ionic layer with oxygen evolution reaction catalyst for electrode protection

A substantially crack-free electrode layer is described. The substantially crack-free electrode layer includes a substrate; and a substantially crack-free electrode layer on the substrate, the electrode layer comprising a catalyst, an ionomer, and a layered silicate reinforcement. Methods of making the electrode layer, electrode ink compositions, and membrane electrode assemblies incorporating the electrode layer are also described.

Process and materials for manufacturing an electrode with reduced mud cracking

Fuel-cell assemblies containing a membrane electrode assembly, methods for preparing the membrane electrode assembly, and methods for functionalizing catalytic surfaces of catalyst particles in the membrane electrode assembly of the fuel cell assembly have been described. The fuel-cell assemblies and their membrane electrode assemblies contain cathode catalyst materials having catalytic surfaces that are functionalized with cyano groups to improve catalyst activity. The cathode catalyst materials may include a catalytic metal such as platinum or a platinum alloy. The cyano groups may be derived from a cyanide source that is electro-oxidized onto the catalytic surfaces. Nonlimiting examples of cyanide sources include amino acids such as glycine, alanine, and serine. The cyano groups may improve catalyst activity toward the oxygen-reduction reaction in a hydrogen fuel cell by blocking catalyst surface adsorption of contaminant species such as sulfates or sulfonates while allowing access of oxygen molecules to the catalyst surface.

Membrane electrode assemblies and fuel-cell systems with surface-modified electrocatalysts and methods for electrocatalyst surface modification

One exemplary embodiment may include a fuel cell comprising an electrolyte layer and an electrolyte stabilizing agent. The electrolyte stabilizing agent is disposed in an electrochemically non-active layer and configured to migrate from the non-active layer to the electrolyte layer. Another exemplary embodiment may include a microporous layer comprising an electrolyte stabilizing agent.

Fuel cell with an electrolyte stabilizing agent and process of making the same

A catalyst ink composition for a fuel cell electrode is provided. The catalyst ink composition includes a plurality of electrically conductive support particles; a catalyst formed from a finely divided precious metal, the catalyst supported by the conductive support particles; an ionomer; at least one solvent; and a reinforcing material configured to bridge and distribute stresses across the electrically conductive support particles of the ink composition upon a drying thereof. An electrode for a fuel cell and a method of fabricating the electrode with the catalyst ink composition are also provided.

Structural reinforcement of membrane electrodes

One embodiment includes a process including coating a first microporous layer onto a first decal and curing the first microporous layer and the first decal.

Microporous layer assembly and method of making the same

A gas diffusion layer for a fuel cell is described. The gas diffusion layer includes a carbon fiber mat having a substantially open structure. Bloomed fibrillated acrylic pulp is added into a microporous layer ink. Alternatively, the bloomed fibrillated acrylic pulp can first be disposed on the carbon fiber mat, with the microporous layer ink added thereafter. When the microporous layer ink/bloomed fibrillated acrylic pulp mixture is coated on the carbon fiber mat, the ink penetrates through the open substrate, and is locked into place by the bloomed acrylic pulp fibers. This allows for a buildup of microporous layer ink on top of the substrate for added thickness when the bloomed fibrillated acrylic pulp sits on top of the mat.

Gas diffusion layer for fuel cell

An ink composition for forming a fuel cell electrode includes a catalyst composition, a polymeric binder, a polymeric dispersant, and a solvent. The polymeric dispersant includes a perfluorocyclobutyl-containing polymer.

Polymer dispersant addition to fuel cell electrode inks for improved manufacturability

A fuel cell assembly is disclosed, the fuel cell assembly including a pair of terminal plates, one terminal plate disposed at each end of the fuel cell assembly, a fuel cell disposed between a pair of end fuel cells and the terminal plates, and a thermally insulating, electrically conductive layer formed between the fuel cell and one of the terminal plates adapted to mitigate thermal losses from the end plate, and fluid condensation and ice formation in an end fuel cell. The end fuel cells of the fuel cell assembly have a membrane and/or a cathode having a thickness greater than an average thickness of a membrane and/or a cathode disposed in the fuel cell that may be used in conjunction with, or instead of, the insulating layer to further mitigate thermal losses from the end plate, and fluid condensation and ice formation in the end fuel cells.

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Honeoye, NY, United States of America

Jeanette E Owejan