Rio Tinto Alcan International Limited

Aluminium Pechiney

Jean-Marc Rousseaux

Mehrdji Hemati

Cecile Plais

Guy Peloquin

Christian Cloue

Raymond Roumieu

John Victor Anderson

Ben O'Brien

Geoffrey Petit

Cécile Plais

Gerard Pignol

Yves Magnan

Goeffrey Petit

A process is disclosed for treating a Bayer process waste comprising a slurry containing bauxite residue and dissolved aluminum. The process comprises supplying the waste to a settling area to cause the bauxite residue to settle out of the slurry, thereby producing a supernatant liquor. The process further comprises neutralizing the supernatant liquor with a solution containing magnesium and calcium to produce a neutralized slurry containing precipitated hydrotalcites and thickening the neutralized slurry to produce a clarified effluent and a compacted slurry containing the precipitated hydrotalcites, part of said compacted slurry being recirculated to the supernatant liquor to be neutralized and/or directly to the neutralizing step. The clarified effluent and the compacted slurry are disposed of separately. Also disclosed is a plant for treating a Bayer process waste.

Treatment of alkaline bauxite residue

Device for transporting powder comprising a conveyer, which includes a lower channel in which a gas circulates, and an upper channel, designed for the circulation of powder and said gas, said lower channel and said upper channel being separated by a porous wall that said gas can pass through, the lower channel being supplied with gas at a pressure allowing the potential fluidization of said powder in said upper channel, said upper channel being provided in its upper part with transverse walls placed so that they delimit with the upper wall of said upper channel at least one upper zone in which a gas bubble under pressure is formed as a result of putting said air chute under potential fluidization pressure. At the level of at least one bubble so formed, the wall of the upper channel includes a means of removal for fluidization gas provided with a means of creating pressure drop, which creates a substantially constant pressure drop.

Potential fluidization device for conveying powder materials in a hyperdense bed

A process for transporting a powder material, in which a device is fitted between a supply zone and a zone to be supplied, the device including at least one substantially horizontal conveyor which includes a lower duct and an upper duct being separated by a porous wall, the upper duct provided with a balancing column. The upper duct is filled with powder material and the lower duct is supplied with gas at a pressure that allows the potential fluidization of the powder material in the upper duct. The minimal bubbling speed, which corresponds to the maximum void fraction, is determined and the fluidization pressure is set to a value such that the fluidization speed of the gas is between 0.8 and 1.5 times the minimal bubbling speed, preferably between 0.9 and 1.3 times the minimal bubbling speed.

Process for conveying powdery materials without segregation

A process for the production of alumina trihydrate by alkaline digestion of bauxite using the Bayer process in which aluminate liquor and insoluble residues are separated using a solid/liquid separation device (E; W; DC) characterised in that the said slurry (') is at least partially passed through a hydrocyclone (H; H; H; H) to improve and accelerate the separation of the sodium aluminate liquor from the insoluble residues in the slurry (&#x2032;) containing the said liquor and the said residues and that supplies or is derived from the said liquid-solid separation device. In a first embodiment, at least one hydrocyclone is used at the upstream side of the settler-thickener, as clarifier of the pregnant liquor. In a second embodiment, at least one hydrocyclone is used as a thickener of insoluble residue mud. In a third embodiment, a hydrocyclone is used in combination with the causticisation settler.

Bayer process for production of alumina trihydrate, the said improvement relating to separation of aluminate liquor and insoluble residues

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Aix-en-Provence, France

Jean-Marc Rousseaux