Nlight, Incorporated

Jay Small

Manoj Kanskar

Ken Gross

Zhigang Chen

Shuang Li

Vito P Errico

Scott R Karlsen

Robert J Martinsen

David Martin Hemenway

Eric Martin

Cary Steven Kiest

Mark DeFranza

Mitch Stanek

Jim Zhang

Raymond Kirk Price

Dahv A V Kliner

Aaron W Brown

C Geoffrey Fanning

Chris A Rivera

Dahv Av Kliner

Jiamin Zhang

Rob Martinsen

Joseph V DeBartolo, Jr

Angularly homogenizing gradient index optical fiber having a refractive index profile that is non-quadratic to a degree sufficient to enhance precession of light as it is propagated through the fiber. Deviation from the quadratic may be limited to avoid profoundly changing the radial boundary within the fiber. Beam asymmetry, for example, associated with small aperture sources launched into a fiber off axis, may be made more symmetric as the beam is propagated through the homogenizing gradient index optical fiber. A refractive index profile may be manufactured to avoid a pure quadratic profile, or a fiber having a refractive index profile that is quadratic in only some orientations about the fiber axis may be twisted during draw to induce a refractive index profile path that enhances propagation precession.

Fiber-based angular homogenizer

Apparatus include a plurality of laser diodes configured to emit respective laser diode beams having perpendicular fast and slow beam divergence axes mutually perpendicular to respective beam axes, and beam shaping optics configured to receive the laser diode beams and to circularize an ensemble image space and NA space of the laser diode beams at an ensemble coupling plane. In selected examples, beam shaping optics include variable fast axis telescopes configured to provide variable fast axis magnification and beam displacement.

High brightness fiber coupled diode lasers with circularized beams

Apparatus include a first optical fiber including a core situated to propagate a signal beam at a signal wavelength and an unwanted stimulated Raman scattering (SRS) beam at an SRS wavelength associated with the signal wavelength, and a fiber Bragg grating (FBG) situated in a core of a second optical fiber optically coupled to the core of the first optical fiber, the FBG having a selected grating reflectivity associated with the SRS wavelength and being situated to reflect the SRS beam back along the core of the second optical fiber and to reduce a damage associated with propagation of the SRS beam to power sensitive laser system components optically coupled to the second optical fiber. Methods are also disclosed.

Methods for SRS protection of laser components and apparatus providing SRS protection

Apparatus include a transmissive optical substrate configured to receive a plurality of laser beams propagating along respective parallel beam axes at respective initial beam displacements with respect to an optical axis of the transmissive optical substrate, and configured to produce laser output beams having reduced displacements, wherein the transmissive optical substrate includes first and second surfaces with respective first and second curvatures defined to increase an output beam magnification and to nonlinearly increase an output beam displacement from the optical axis for a linearly increasing input beam displacement from the optical axis.

Variable magnification afocal telescope element

An apparatus for scattering light may include: an optical fiber having a first length; and a sleeve, having a second length shorter than the first length, around the optical fiber. The optical fiber may include: a core; and cladding around the core. The sleeve may include fiber-optic material. The fiber-optic material may be substantially polymer-free. An outer surface of the sleeve may be roughened to scatter the light out of the sleeve through the roughened surface. A method of forming an apparatus for scattering light may include: providing a sleeve having a first length, the sleeve having inner and outer surfaces; providing an optical fiber having a second length longer than the first length; passing the sleeve around the optical fiber or threading the optical fiber through the sleeve; and roughening at least a portion of the outer surface of the sleeve.

Apparatuses for scattering light and methods of forming apparatuses for scattering light

An apparatus includes an optical source situated to produce a fiducial source beam, and an optical fiducial pattern generator situated to produce with the fiducial source beam at least one transient optical fiducial on a laser processing target that is in a field of view of a laser scanner situated to scan a laser processing beam across the laser processing target, so that a positioning of the laser processing beam on the laser processing target becomes adjustable relative to the at least one transient optical fiducial.

Optical fiducial generation for galvanometric scanner calibration

Apparatus include a first laser diode situated to emit a beam from an exit facet along an optical axis, the beam as emitted having perpendicular fast and slow axes perpendicular to the optical axis, a first fast axis collimator (FAC) optically coupled to the beam as emitted from the exit facet and configured to direct the beam along a redirected beam axis having a non-zero angle with respect to the optical axis of the first laser diode, a second laser diode situated to emit a beam from an exit facet of the second laser diode along an optical axis parallel to the optical axis of the first laser diode and with a slow axis in a common plane with the slow axis of the first laser diode, and a second fast axis collimator (FAC) optically coupled to the beam as emitted from the exit facet of the second laser diode and configured to direct the beam along a redirected beam axis having a non-zero angle with respect to the optical axis of the second laser diode.

Diode laser apparatus with FAC lens out-of-plane beam steering

Some embodiments may include a method assessing whether a dynamic focus module in a three axis galvanometric scanning system (three-axis GSS) is associated with a focus calibration error. The method may include identifying a reference layer associated with a surface of the work piece and positive and negative offset distances each a difference distance above or below the reference layer, respectively, and selecting a target pattern based on the offset distances, wherein the pattern includes an individual line for each offset distance. The method may include commanding the three-axis GSS to draw the target pattern on the work piece, and then assessing whether the dynamic focus module is associated with the focus calibration error by correlating laser marking artifacts on the work piece to ones of the individual lines of the selected pattern. Other embodiments may be disclosed and/or claimed.

Focus assessment in dynamically focused laser system

Some embodiments may include a method of generating assessment data in a system including a galvanometric scanning system (GSS) having a laser device to generate a laser beam and an X-Y scan head module to position the laser beam on a work piece. The method may include selecting a dimension based on a desired accuracy for validation (and/or a characteristic of an imaging system in embodiments that utilize an imaging system). The method may include commanding the GSS to draw a mark based on a polygon or ellipse of the selected dimension around a predetermined target point associated with the work piece to generate assessment data, and following operation of the GSS based on said commanding, validating a calibration of the GSS using the assessment data (or an image thereof in embodiments that utilize an imaging system). Other embodiments may be disclosed and/or claimed.

Calibration validation using geometric features in galvanometric scanning systems

Some embodiments may include a galvanometric laser system, comprising: a laser device to generate a laser beam; an X-Y scan head module to position the laser beam on a work piece, the X-Y scan head module including a laser ingress to receive the laser beam and a laser egress to output the laser beam; a support platen located below the laser egress; an in-machine imaging system integrated with the galvanometric laser, wherein a camera of the in-machine imaging system is arranged to view a surface of an object located on the support platen using one or more optical components of the X-Y scan head module to generate assessment data associated with a calibration of the X-Y scan head module by imaging the surface of the object, wherein a calibration fiducial is located on the surface of the object.

Calibration test piece for galvanometric laser calibration

A method includes determining a set of pattern position errors between (i) a set of expected pattern positions of a calibration pattern on a laser target situated in a laser processing field of a laser system and produced based on a set of initial scan optic actuation corrections associated with a scan optic of the laser system and (ii) a set of measured pattern positions of the calibration pattern, determining a set of scan optic actuation rates based on the set of initial scan optic actuation corrections, and updating the set of initial scan optic actuation corrections based on the set of scan optic actuation rates and the set of pattern position errors so as to form a set of updated scan optic actuation corrections that is associated with a reduction of at least a portion of the set of pattern position errors.

Method of processing calibration data in 3D laser scanner systems

A monitoring system for a multi-laser module includes detectors corresponding to each laser and situated to receive a portion of the associated laser beam uncombined with other beams. Laser characteristics are measured and stored, and in operation are used to identify device failures. A comparator receives a reference value and compares the reference value with a current operational value. If the current value is less that the reference value, a possible failure is indicated. Signal cross-coupling among the detectors is also used to identify undesirable scattering that can be associated with surface contamination or device failure.

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Vancouver, WA, United States of America

Jay Small