International Truck Intellectual Property Company, LLC

Jay E Bissontz

Joseph A Bell

Constantin S Busuioc

A structure for assembling a vehicle having an axis of elongation, a frame rail and a cross member extending from the frame rail comprises a conduit extending along the axis of elongation of the vehicle. A conveyor is disposed in the conduit. At least one coupling attaches the conduit with at least one of the frame rail and the cross member.

Structure for assembling apparatus

A motor vehicle electrical power distribution system includes a plurality of distribution sub-systems, an electrical power storage sub-system and a plurality of switching devices for selective connection of elements of and loads on the power distribution system to the electrical power storage sub-system. A state transition initiator provides inputs to control system operation of switching devices to change the states of the power distribution system. The state transition initiator has a plurality of positions selection of which can initiate a state transition. The state transition initiator can emulate a four position rotary ignition switch. Fail safe power cutoff switches provide high voltage switching device protection.

Vehicle electrical system state controller

A controller area network (CAN) installed on a hybrid electric vehicle provides one node with control of high voltage power distribution system isolation contactors and the capacity to energize a secondary electro-mechanical relay device. The output of the secondary relay provides a redundant and persistent backup signal to the output of the node. The secondary relay is relatively immune to CAN message traffic interruptions and, as a result, the high voltage isolation contactor(s) are less likely to transition open in the event that the intelligent output driver should fail.

Isolation contactor state control system

A hybrid-electric vehicle powertrain including a first prime mover and an electric traction motor/generator provides for electric operation of a power take off. A sensor indicates electric fraction motor/generator speed. A control system provides for limiting engagement of the power take off to the electric traction motor/generator through a transmission to periods when the electric traction motor/generator is turning a less than a predefined maximum speed.

Power take off speed interlock

A power take off system for a hybrid-electric vehicle comprises an internal combustion engine, a hybrid-electric motor and generator, a power take off mechanism, a hybrid control module, and an engaging mechanism. The hybrid-electric motor and generator couples to the internal combustion engine. The power take off mechanism couples to the internal combustion engine and the hybrid-electric motor and generator. The power take off mechanism receives torque from at least one of the internal combustion engine and the hybrid-electric motor and generator. The hybrid control module is disposed in electrical communication with an electronic system controller. The hybrid control module generates output signals for controlling the internal combustion engine. The engaging mechanism is disposed in electrical communication with the electronic system controller. The engaging mechanism has a first mode and a second mode. The power take off mechanism is decoupled from the internal combustion engine and the hybrid-electric motor and generator in response to an output signal generated by the electronic system controller.

Control system for PTO equipment on a vehicle with a hybrid-electric drivetrain

Level voltage levels/states of charge are maintained among a plurality of high voltage DC electrical storage devices/traction battery packs that are arrayed in series to support operation of a hybrid electric vehicle drive train. Each high voltage DC electrical storage device supports a high voltage power bus, to which at least one controllable load is connected, and at least a first lower voltage level electrical distribution system. The rate of power transfer from the high voltage DC electrical storage devices to the at least first lower voltage electrical distribution system is controlled by DC-DC converters.

Hybrid electric vehicle power management system

A method of operating a vehicle with hybrid-electric powertrain having an engine, a generator, and a battery is provided. A vehicle start input signal is received from an operator interface. A master controller initiates after receiving input from the operator interface. A secondary controller initiates after starting initiation of the master controller. A battery pack cell voltage balancing test is performed utilizing the master controller. Voltage within the battery pack cells is balanced based upon the balancing test. An isolation contactor closes after balancing the voltage within the battery pack. A signal from the master controller to the secondary controller to begin operation is generated after closing the isolation contactor. Alternately, voltage within the battery pack cells based upon results of the balancing test may take place dynamically during vehicle operation after closure of the isolation contactor.

Supervisory control system for hybrid-electric powertrains

A control interface for drivetrain braking provided by a regenerative brake and a non-regenerative brake is implemented using a combination of switches and graphic interface elements. The control interface comprises a control system for allocating drivetrain braking effort between the regenerative brake and the non-regenerative brake, a first operator actuated control for enabling operation of the drivetrain braking, and a second operator actuated control for selecting a target braking effort for drivetrain braking. A graphic display displays to an operator the selected target braking effort and can be used to further display actual braking effort achieved by drivetrain braking.

Operator interface for vehicles

A vehicle having a hydraulic hybrid powertrain comprises a power take off unit, a hydraulic pump, a hydraulic accumulator, an accumulator isolation valve, an accumulator solenoid, and a vehicle hydraulic component. The hydraulic pump mechanically connects to the power take off unit and is driven by the power take off unit. The hydraulic accumulator is disposed in fluid communication with the hydraulic pump and receives and stores pressurized hydraulic fluid from the hydraulic pump. The accumulator isolation valve has a first position and second position. The accumulator isolation valve is disposed in fluid communication with the hydraulic accumulator. The accumulator solenoid connects to the accumulator isolation valve and positions the accumulator isolation valve to the first position and the second position. The vehicle hydraulic component is disposed in fluid communication with the accumulator isolation valve and the hydraulic accumulator.

Control system for equipment on a vehicle with a hybrid-electric powertrain

An hybrid vehicle control system controls the output from one of two prime movers installed on the vehicle by reference to available angular acceleration rates for the first and second prime movers. When angular acceleration is called for and the prime mover having greater capacity for angular acceleration is active, acceleration is limited to that which would have been available from the lower capacity prime mover. One application of the system is to provide consistent throttle responsiveness, particularly for a power take-off operation vocation installed on the vehicle.

Angular velocity control for hybrid vehicle prime movers

A control system for a hydraulic system comprises an electronic control module, an electronic system controller, a remote power module, and a solenoid valve. The electronic control module monitors torque output of an internal combustion engine, an electric motor and generator. The electronic system controller monitors torque demand of a first and a second hydraulic circuit. The remote power module is in electrical communication with the electronic system controller. The solenoid valve is in electrical communication with the remote power module. The solenoid valve connects to a combination valve and has a first open position and a closed position. The combination valve is in fluid communication with a first hydraulic circuit and a second hydraulic circuit. The solenoid valve moves to the open position in response to an output signal from the electronic system controller.

Control system for equipment on a vehicle with a hybrid-electric powertrain and an electronically controlled combination valve

Messaging in a controller area network is modified to hide thermal engine torque and angular velocity change requests originating with selected nodes with relatively low contention access priority from an engine controller and to route the messages instead through an intermediary controller which is an independent source of thermal engine torque and angular velocity change requests. More specifically, in a hybrid vehicle having a body controller with operational control over power take off equipment, a hybrid controller and a thermal engine controller, angular velocity and torque change requests to support power take off operation are embedded in auxiliary input/output messages. The hybrid controller operates on these auxiliary messages, conflating the embedded angular velocity and torque change requests with its own and rebroadcast in conventional form.

Hybrid vehicle prime movers communication control strategy

A vehicle equipped for power take off operation using direct application of power from a hybrid electric powertrain. A body computer connects to the controller area network to receive chassis input signals. A controller area network has an electronic control module, a transmission control module, and a hybrid control module. The electronic control module electrically connects to the transmission control module and the hybrid control module. A data link based remote power module is installed on the vehicle for generating body demand signals for initiating operation of the vehicle hybrid electric powertrain for a power take off operation. A plurality of PTO request switches are electrically connected to the controller area network. The body computer is programmable to accept a signal from at least one of the PTO request switches to change an operating state of the power take off operation.

A method of starting an internal combustion engine of a vehicle with a hybrid-electric powertrain having an internal combustion engine, a generator, and a high-voltage battery pack, is provided. An internal combustion engine start input signal is received. A load on an electric motor and generator is determined. The internal combustion engine receives torque transmitted from the electric motor and generator when the load on the electric motor and generator is below a predetermined load threshold. The internal combustion engine receives torque from an exogenous starting device when the load on the electric motor and generator is above the predetermined load threshold.

Engine starting control for hybrid electric powertrains

A hybrid electric work vehicle having an electric traction motor driven power take off used in conjunction with a control system that monitors the hydraulic system for pressure deltas and trend vectors, and that has learning capabilities, is provided for use with a vehicle for operation on the ground. The system is usable for both open center and closed center hydraulic systems. It is emphasized that this abstract is provided to comply with the rules requiring an abstract that will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. 37 CFR 1.72(b).

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Fort Wayne, IN, United States of America

Jay E Bissontz