Barnes Group Inc.

Jason Sicotte

Philip G Costello

Eugenio Ferreira Cunha

Lauren Akey

Raymond C Brunet

Jack W Adoline

Joaquin G Davis

James Bernabe

Fabio Rodrigo Geib

Emira Meka

A modular non-linear spring system capable of simulating traditional brake pedal feel when incorporated into a hydraulic and/or electro-hydraulic vehicle braking system. The system can include a first spacer having a top surface and a bottom surface and an optional second spacer having a top surface and a bottom surface. In one arrangement, a first mechanical spring is in abutting engagement with the top surface of said first spacer, a second mechanical spring is in abutting engagement with the bottom surface of said first spacer and the top surface of said second spacer, and an optional third mechanical spring is in abutting engagement with the bottom surface of said second spacer. The springs are arranged to be progressively compressed using a brake pedal of the braking system.

Modular non-linear spring system

An improved stamped metal part and method for making the same.

Method for forming a stamped metal part

A counterbalance for use in a motor vehicle that is connected to a tailgate to at least partially control the movement of the tailgate. The counterbalance is made of a spring that counters the load applied to the tailgate, a flexible material strap that provides a stop for the counterbalance, a protective housing that covers the spring, and a flexible material strap. The counterbalance has a fully extended length that is greater than twice the length of the counterbalance when non-extended.

Tailgate stabilizer

A method for residual stress enhancement for a coil spring includes radially expanding at least a select axial portion of the coil spring to remove residual tensile stress from the spring inner diameter and induce residual compressive stress in the spring inner diameter. The spring is expanded by radial force on the inner diameter and/or by a helical unwinding force induced by rotating at least one end of the spring relative to the other end of the spring. A tool includes a spring expansion portion and, optionally, a diameter control portion. Cylindrical, conical and/or beehive springs are processed to enhance residual stress.

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Bristol, CT, United States of America

Jason Sicotte